CONTENTS
GENERAL
1. PRODUCT IDENTIFICATION......................................................................... G-1
[1] ENGINE INDENTIFICATION .................................................................... G-1
(1) Engine Model Name and Engine Serial Number ................................. G-1
(2) Emission Label..................................................................................... G-2
(3) Cylinder Number.................................................................................. G-2
[2] Model Name and Serial Numbers.............................................................. G-3
2. GENERAL PRECAUTIONS ............................................................................ G-4
3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING.. G-5
[1] WIRING ..................................................................................................... G-5
[2] BATTERY................................................................................................... G-7
[3] FUSE.......................................................................................................... G-7
[4] CONNECTOR............................................................................................ G-7
[5] HANDLING OF CIRCUIT TESTER......................................................... G-9
4. LUBRICANTS, FUEL AND COOLANT ....................................................... G-10
5. TIGHTENING TORQUES ............................................................................. G-12
[1] GENERAL USE SCREWS, BOLTS AND NUTS................................. G-12
[2] STUD BOLTS.......................................................................................... G-12
[3] METRIC SCREWS, BOLTS AND NUTS ............................................. G-13
[4] AMERICAN STANDARD SCREWS, BOLTS AND NUTS WITH UNC
OR UNF THREADS ............................................................................... G-13
[5] PLUGS..................................................................................................... G-13
6. MAINTENANCE CHECK LIST..................................................................... G-14
7. CHECK AND MAINTENANCE..................................................................... G-16
[1] DAILY CHECK ........................................................................................ G-16
[2] CHECK POINTS OF INITIAL 50 HOURS........................................... G-22
[3] CHECK POINTS OF EVERY 50 HOURS........................................... G-28
[4] CHECK POINTS OF EVERY 100 HOURS......................................... G-30
[5] CHECK POINTS OF EVERY 200 HOURS......................................... G-37
[6] CHECK POINT OF EVERY 300 HOURS ........................................... G-39
[7] CHECK POINT OF EVERY 400 HOURS ........................................... G-40
[8] CHECK POINTS OF EVERY 500 HOURS......................................... G-40
[9] CHECK POINT OF EVERY 1000 HOURS ......................................... G-41
[10]CHECK POINT OF EVERY 1 YEAR................................................... G-41
[11]CHECK POINTS OF EVERY 2 YEARS.............................................. G-42
[12]CHECK POINT OF EVERY 4 YEARS ................................................ G-43
[13]OTHERS .................................................................................................. G-43
8. SPECIAL TOOLS.......................................................................................... G-46
[1] SPECIAL TOOLS FOR ENGINE .......................................................... G-46
[2] SPECIAL TOOLS FOR MACHINE........................................................ G-47
9. TIRES............................................................................................................. G-53
[1] TYPE OF TIRE....................................................................................... G-53
[2] TIRE PRESSURE ................................................................................... G-53
[3] VEHICLE LIMITATIONS ......................................................................... G-54
[4] CARGO BED........................................................................................... G-54
[5] SHOCK ABSORBERS............................................................................ G-55