EasyManua.ls Logo

Kubota ZD21-EC - User Manual

Kubota ZD21-EC
253 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
ZD21N-EC,ZD21-EC,ZD28-EC
WORKSHOP MANUAL
ZERO TURN MOWER
KiSC issued 09, 2006 A

Table of Contents

Questions and Answers

Summary

Safety Instructions and Precautions

Specifications and Technical Data

Engine Specifications

Details specifications for the engine, including model, type, displacement, and lubrication.

General Information and Precautions

General Precautions for Service

Provides essential guidelines for disassembly, reassembly, tool usage, and part handling.

Electrical Parts and Wiring Handling

Offers crucial safety advice for working with electrical components and wiring to prevent damage and hazards.

Battery Handling Precautions

Offers essential precautions for handling batteries, including correct terminal connection and avoiding spills.

Tightening Torques for General Use

Provides essential tightening torque values for various screws, bolts, and nuts.

Maintenance Check List Schedule

Presents a comprehensive schedule for maintenance tasks, indicating service intervals.

Daily Maintenance Checks

Lists essential checks to be performed daily to identify potential issues before they occur.

Engine System Overview

Governor Mechanism

Explains the governor system's function, components, and operation at rated speed.

Engine Troubleshooting Guide

Engine Start Issues

Lists probable causes and solutions for the engine failing to start or the starter motor not operating.

Engine Oil Pressure Problems

Lists causes and solutions for low or high engine oil pressure.

Engine Overheating Causes

Details causes and solutions for engine overheating, such as low oil or coolant levels.

Engine Servicing Specifications

Engine Body Specifications

Lists specifications for the engine's main body components like cylinder head, valves, and camshafts.

Engine Body Specifications (D1105)

Lists specifications for the engine's main body components for the D1105 engine.

Engine Tightening Torques

Provides specific tightening torque values for various engine assembly components.

Engine Maintenance Procedures

Covers procedures for checking, disassembling, and assembling engine components.

Engine Oil Draining

Explains how to drain the engine oil, including warming up and using an oil pan.

Battery and Bonnet Removal

Provides safety precautions for battery cable handling and steps for removing the bonnet.

Engine Body Checks and Adjustments

Details checking and adjusting procedures for engine body components, starting with compression pressure.

Top Clearance Measurement

Details the procedure for measuring and adjusting piston top clearance, including fuse wire usage.

Valve Clearance Adjustment

Explains the procedure for checking and adjusting valve clearance when the engine is cold.

Cylinder Head Service

Explains the procedure for removing and reinstalling the cylinder head, including bolt tightening.

Valve Service Procedures

Explains how to remove and reinstall valves, including spring collets, retainers, and seals.

Injection Pump Service

Details the removal and installation of the injection pump and speed control plate.

Connecting Rod and Piston Service

Explains the removal and reassembly of connecting rod caps, including aligning marks and tightening screws.

Piston Installation

Details the procedure for installing the piston, including orientation and ring gap staggering.

Piston Ring and Connecting Rod Assembly

Explains how to assemble piston rings and connect the rod to the piston, including marking.

Main Bearing Case Assembly Service

Details the removal and installation of main bearing case assemblies, including cleaning and bearing orientation.

Cylinder Head Service Procedures

Covers checking and correcting cylinder head surface flatness and identifying cylinder head flaws.

Valve Recessing Adjustment

Explains how to measure and correct valve recessing, including valve replacement and seat correction.

Valve Seating Correction

Explains how to check and correct valve seating using prussian blue and seat cutters.

Valve Lapping Procedure

Explains the process of valve lapping using compound and oil to ensure proper seating.

Piston Ring Gap Measurement

Details how to measure piston ring gap and replace piston rings if they exceed the allowable limit.

Piston Ring to Groove Clearance

Explains how to measure piston ring gap in the groove and replace rings or pistons if worn.

Connecting Rod Alignment Check

Guides on checking connecting rod alignment using a tool and replacing the rod if the measurement exceeds the limit.

Crankpin and Bearing Oil Clearance

Details measuring oil clearance for crankpin and bearings using Plastigage and replacing bearings if worn.

Crankshaft Journal and Bearing Oil Clearance

Details measuring oil clearance for crankshaft journals and bearing 1, and replacing if worn.

Cylinder Wear Measurement

Explains how to measure cylinder liner I.D. to determine wear and the procedure for correcting wear.

Cylinder Correction Procedure

Details the procedure for boring and honing cylinders when worn beyond limits, and replacing pistons/rings.

Injection Pump Fuel Tightness

Details the procedure for checking the fuel tightness of the pump element using a pressure tester.

Delivery Valve Fuel Tightness

Explains how to check the fuel tightness of the delivery valve by measuring pressure drop time.

Injection Nozzle Service

Covers checking and adjusting injection nozzles, including spraying condition, injection pressure, and valve seat tightness.

Transaxle System Overview

Travelling System Components

Details the hydrostatic transmission system, including its structure, pump, motor, and valves.

Hydrostatic Pump and Motor Operation

Explains the working principle of the pump and motor within the hydrostatic transmission.

Power Train Operation Modes

Explains the operation of the power train system in Neutral, Forward, and Reverse modes.

Transaxle Troubleshooting

Provides solutions for common problems related to the transaxle system.

Transaxle Servicing Specifications

Provides specifications for transaxle components and systems.

Transaxle Tightening Torques

Specifies tightening torque values for transaxle assembly components.

Transaxle Checking and Adjusting

Covers procedures for checking and adjusting transaxle systems like neutral and creep speed.

Disassembling and Assembling Transaxle

Covers procedures for disassembling and assembling transaxle components.

Front Axle System

Front Axle Tightening Torques

Specifies tightening torque values for front axle components like wheel bolts and nuts.

Front Axle Checking and Adjusting

Details checking and adjusting the front axle pivot to set end play.

Hydraulic System Overview

Hydraulic Circuit Diagram

Illustrates the hydraulic system, showing connections between pump, valve, cylinder, and other components.

Hydraulic Pump Description

Explains that the oil pump is a trochoid type, detailing rotor interaction.

Hydraulic Control Valve and Adaptor

Describes the control valve, adaptor, and lift cylinder, and their functions.

Hydraulic System Operation Modes

Explains the hydraulic flow in Neutral, Lift, Overloaded, and Down positions.

Mower Linkage System

Explains how the mower linkage operates to lift and level the mower deck.

Hydraulic System Troubleshooting

Provides solutions for common problems encountered in the hydraulic system.

Hydraulic Control Valve Service

Details checking and servicing procedures for the hydraulic control valve, pump, and cylinder.

Electrical System Overview

Wiring Diagrams (ZD21 N;ZD21)

Presents the electrical wiring diagram for the ZD21N and ZD21 models.

Starting System Operation (ZD21 N;ZD21)

Details the starting system operation for ZD21N/ZD21 models.

Starting System Operation (ZD28)

Explains the starting system operation for ZD28 models.

Safety Switch Function

Explains the function of safety switches in preventing starter operation when conditions are not met.

Charging System Overview

Explains the charging system's role in supplying power and charging the battery.

Electrical System Troubleshooting

Provides solutions for common electrical system problems.

Battery Issues Troubleshooting

Lists causes and solutions for battery discharge and electrical equipment failure.

Starting System Troubleshooting

Covers troubleshooting for starter motor and engine stop issues.

Charging System Troubleshooting

Addresses issues with the charging lamp and dynamo/regulator.

Electrical System Servicing Specs

Provides specifications for electrical system components like battery, glow plug, and dynamo.

Rotary Mower System

Summary

Safety Instructions and Precautions

Specifications and Technical Data

Engine Specifications

Details specifications for the engine, including model, type, displacement, and lubrication.

General Information and Precautions

General Precautions for Service

Provides essential guidelines for disassembly, reassembly, tool usage, and part handling.

Electrical Parts and Wiring Handling

Offers crucial safety advice for working with electrical components and wiring to prevent damage and hazards.

Battery Handling Precautions

Offers essential precautions for handling batteries, including correct terminal connection and avoiding spills.

Tightening Torques for General Use

Provides essential tightening torque values for various screws, bolts, and nuts.

Maintenance Check List Schedule

Presents a comprehensive schedule for maintenance tasks, indicating service intervals.

Daily Maintenance Checks

Lists essential checks to be performed daily to identify potential issues before they occur.

Engine System Overview

Governor Mechanism

Explains the governor system's function, components, and operation at rated speed.

Engine Troubleshooting Guide

Engine Start Issues

Lists probable causes and solutions for the engine failing to start or the starter motor not operating.

Engine Oil Pressure Problems

Lists causes and solutions for low or high engine oil pressure.

Engine Overheating Causes

Details causes and solutions for engine overheating, such as low oil or coolant levels.

Engine Servicing Specifications

Engine Body Specifications

Lists specifications for the engine's main body components like cylinder head, valves, and camshafts.

Engine Body Specifications (D1105)

Lists specifications for the engine's main body components for the D1105 engine.

Engine Tightening Torques

Provides specific tightening torque values for various engine assembly components.

Engine Maintenance Procedures

Covers procedures for checking, disassembling, and assembling engine components.

Engine Oil Draining

Explains how to drain the engine oil, including warming up and using an oil pan.

Battery and Bonnet Removal

Provides safety precautions for battery cable handling and steps for removing the bonnet.

Engine Body Checks and Adjustments

Details checking and adjusting procedures for engine body components, starting with compression pressure.

Top Clearance Measurement

Details the procedure for measuring and adjusting piston top clearance, including fuse wire usage.

Valve Clearance Adjustment

Explains the procedure for checking and adjusting valve clearance when the engine is cold.

Cylinder Head Service

Explains the procedure for removing and reinstalling the cylinder head, including bolt tightening.

Valve Service Procedures

Explains how to remove and reinstall valves, including spring collets, retainers, and seals.

Injection Pump Service

Details the removal and installation of the injection pump and speed control plate.

Connecting Rod and Piston Service

Explains the removal and reassembly of connecting rod caps, including aligning marks and tightening screws.

Piston Installation

Details the procedure for installing the piston, including orientation and ring gap staggering.

Piston Ring and Connecting Rod Assembly

Explains how to assemble piston rings and connect the rod to the piston, including marking.

Main Bearing Case Assembly Service

Details the removal and installation of main bearing case assemblies, including cleaning and bearing orientation.

Cylinder Head Service Procedures

Covers checking and correcting cylinder head surface flatness and identifying cylinder head flaws.

Valve Recessing Adjustment

Explains how to measure and correct valve recessing, including valve replacement and seat correction.

Valve Seating Correction

Explains how to check and correct valve seating using prussian blue and seat cutters.

Valve Lapping Procedure

Explains the process of valve lapping using compound and oil to ensure proper seating.

Piston Ring Gap Measurement

Details how to measure piston ring gap and replace piston rings if they exceed the allowable limit.

Piston Ring to Groove Clearance

Explains how to measure piston ring gap in the groove and replace rings or pistons if worn.

Connecting Rod Alignment Check

Guides on checking connecting rod alignment using a tool and replacing the rod if the measurement exceeds the limit.

Crankpin and Bearing Oil Clearance

Details measuring oil clearance for crankpin and bearings using Plastigage and replacing bearings if worn.

Crankshaft Journal and Bearing Oil Clearance

Details measuring oil clearance for crankshaft journals and bearing 1, and replacing if worn.

Cylinder Wear Measurement

Explains how to measure cylinder liner I.D. to determine wear and the procedure for correcting wear.

Cylinder Correction Procedure

Details the procedure for boring and honing cylinders when worn beyond limits, and replacing pistons/rings.

Injection Pump Fuel Tightness

Details the procedure for checking the fuel tightness of the pump element using a pressure tester.

Delivery Valve Fuel Tightness

Explains how to check the fuel tightness of the delivery valve by measuring pressure drop time.

Injection Nozzle Service

Covers checking and adjusting injection nozzles, including spraying condition, injection pressure, and valve seat tightness.

Transaxle System Overview

Travelling System Components

Details the hydrostatic transmission system, including its structure, pump, motor, and valves.

Hydrostatic Pump and Motor Operation

Explains the working principle of the pump and motor within the hydrostatic transmission.

Power Train Operation Modes

Explains the operation of the power train system in Neutral, Forward, and Reverse modes.

Transaxle Troubleshooting

Provides solutions for common problems related to the transaxle system.

Transaxle Servicing Specifications

Provides specifications for transaxle components and systems.

Transaxle Tightening Torques

Specifies tightening torque values for transaxle assembly components.

Transaxle Checking and Adjusting

Covers procedures for checking and adjusting transaxle systems like neutral and creep speed.

Disassembling and Assembling Transaxle

Covers procedures for disassembling and assembling transaxle components.

Front Axle System

Front Axle Tightening Torques

Specifies tightening torque values for front axle components like wheel bolts and nuts.

Front Axle Checking and Adjusting

Details checking and adjusting the front axle pivot to set end play.

Hydraulic System Overview

Hydraulic Circuit Diagram

Illustrates the hydraulic system, showing connections between pump, valve, cylinder, and other components.

Hydraulic Pump Description

Explains that the oil pump is a trochoid type, detailing rotor interaction.

Hydraulic Control Valve and Adaptor

Describes the control valve, adaptor, and lift cylinder, and their functions.

Hydraulic System Operation Modes

Explains the hydraulic flow in Neutral, Lift, Overloaded, and Down positions.

Mower Linkage System

Explains how the mower linkage operates to lift and level the mower deck.

Hydraulic System Troubleshooting

Provides solutions for common problems encountered in the hydraulic system.

Hydraulic Control Valve Service

Details checking and servicing procedures for the hydraulic control valve, pump, and cylinder.

Electrical System Overview

Wiring Diagrams (ZD21 N;ZD21)

Presents the electrical wiring diagram for the ZD21N and ZD21 models.

Starting System Operation (ZD21 N;ZD21)

Details the starting system operation for ZD21N/ZD21 models.

Starting System Operation (ZD28)

Explains the starting system operation for ZD28 models.

Safety Switch Function

Explains the function of safety switches in preventing starter operation when conditions are not met.

Charging System Overview

Explains the charging system's role in supplying power and charging the battery.

Electrical System Troubleshooting

Provides solutions for common electrical system problems.

Battery Issues Troubleshooting

Lists causes and solutions for battery discharge and electrical equipment failure.

Starting System Troubleshooting

Covers troubleshooting for starter motor and engine stop issues.

Charging System Troubleshooting

Addresses issues with the charging lamp and dynamo/regulator.

Electrical System Servicing Specs

Provides specifications for electrical system components like battery, glow plug, and dynamo.

Rotary Mower System

Kubota ZD21-EC Specifications

General IconGeneral
Engine TypeDiesel
Gross Power21 HP
Transmission TypeHydrostatic
Turning RadiusZero-turn
Deck MaterialSteel
TypeZero-turn mower
Engine3-cylinder, liquid-cooled
Cutting Width48 in (122 cm)

Related product manuals