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Kubota zd 331 User Manual

Kubota zd 331
96 pages
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CONTENTS
SAFE OPERATION ................................................................................................. 1
SERVICING OF MACHINE ......................................................................................... 1
SPECIFICATIONS....................................................................................................... 3
IMPLEMENT LIMITATIONS ........................................................................................ 6
INSTRUMENT PANEL AND CONTROLS................................................................... 7
MOWER MOUNTING .................................................................................................. 9
MOUNTING THE MOWER DECK ........................................................................... 9
ADJUSTING THE MOWER ................................................................................... 10
DISMOUNTING THE MOWER DECK ................................................................... 10
OPERATING THE ENGINE....................................................................................... 11
MOUNT AND DISMOUNT MACHINE SAFELY..................................................... 11
STARTING THE ENGINE ...................................................................................... 11
Key Switch......................................................................................................................13
CHECK DURING OPERATING ............................................................................. 14
Immediately Stop the Engine if:...................................................................................... 14
Easy Checker (TM).........................................................................................................14
Fuel Valve, Fuel Gauge and Warning Lamp...................................................................14
Coolant Temperature Gauge.......................................................................................... 15
Hour Meter......................................................................................................................16
COLD WEATHER STARTING ............................................................................... 16
BLOCK HEATER (OPTION) .................................................................................. 16
WARMING UP ....................................................................................................... 16
Warm-up and Transmission Oil in the Low Temperature Range.................................... 16
JUMP STARTING .................................................................................................. 17
STOPPING THE ENGINE...................................................................................... 18
Engine Stop Lever (Inside the Hood)..............................................................................18
OPERATING THE MACHINE.................................................................................... 19
OPERATING NEW MACHINE ............................................................................... 19
Changing Lubricating Oil for New Machines...................................................................19
Engine Break-in ..............................................................................................................19
Machine Break-in............................................................................................................19
OPERATING FOLDABLE ROPS ........................................................................... 20
To Fold the ROPS ..........................................................................................................20
To Raise the ROPS to Upright Position..........................................................................21
Adjustment of Foldable ROPS........................................................................................ 21
STARTING ............................................................................................................. 22
Operator's Seat...............................................................................................................22
Seat Belt .........................................................................................................................23
Hydraulic Lift Control Pedal ............................................................................................23
Throttle Lever..................................................................................................................23
Parking Brake Pedal.......................................................................................................24
Motion Control Lever ......................................................................................................24
FIXING FRONT AXLE............................................................................................ 27

Table of Contents

Questions and Answers:

Kubota zd 331 Specifications

General IconGeneral
StyleZero Turn
ColorOrange
Cutting Width72 in
Cutting Height1-5 in
Cutting Method-
Number of Blades-
Drive System4×2 2WD
Case Size: U1R12V 28Ah
Noise Level-
FeaturesHigh Back Seat
Accessories-
Motor / Engine ModelKubota D1305
Power Output31.4 PS (23.1 kW; 31.0 HP)
Cylinders3
Generator-
Power / Fuel TypeDiesel
Fuel Tank Volume49.0 liters (12.9 US gal.; 10.8 Imp. gal)
SAE 5W30 (below 32°F/0°C)-
w/o Filter: 44 oz. (15 Imp. qt.)
Weight and Dimensions IconWeight and Dimensions
Depth2335 mm
Height1915 mm
Width2223 mm
Net Weight803 kg

Summary

SAFE OPERATION

BEFORE OPERATING

Read and understand safety instructions before operating the machine.

OPERATING

Guidelines for safe operation, including starting, working, and child safety.

Operators, age 60 years and above

Evaluation of ability to operate safely for older operators.

Operation on slopes

Precautions for operating the machine on slopes to prevent tip-overs.

Stopping

Procedure for safely stopping the machine and dismounting.

USING THE PTO

Instructions and safety for using the Power Take-Off (PTO) system.

USING THE LIFT LINK

Guidelines for using the lift link with authorized attachments.

TRANSPORTING

Safe procedures for transporting the machine on trailers or trucks.

SERVICING AND STORAGE

General precautions for machine servicing and storage.

Storage

Instructions for storing the machine for extended periods to maintain readiness.

DANGER, WARNING, AND CAUTION LABELS

Explanation and importance of safety labels found on the machine.

SERVICING OF MACHINE

SPECIFICATIONS

IMPLEMENT LIMITATIONS

INSTRUMENT PANEL AND CONTROLS

MOWER MOUNTING

MOUNTING THE MOWER DECK

Step-by-step instructions for attaching the mower deck to the machine.

ADJUSTING THE MOWER

Procedures for adjusting the mower deck and anti-scalp rollers.

DISMOUNTING THE MOWER DECK

Instructions for removing the mower deck from the machine.

OPERATING THE ENGINE

STARTING THE ENGINE

Steps for safely starting the engine, including pre-operation checks.

COLD WEATHER STARTING

Specific procedures for starting the engine in cold ambient temperatures.

BLOCK HEATER (OPTION)

Information about an optional block heater for cold weather starting.

WARMING UP

Procedure for warming up the engine and transmission oil.

JUMP STARTING

Instructions for safely jump-starting the machine's battery.

STOPPING THE ENGINE

Steps for safely shutting down the engine.

OPERATING THE MACHINE

OPERATING NEW MACHINE

Precautions for operating a new machine and breaking it in.

Changing Lubricating Oil for New Machines

Recommendation for changing lubricating oil earlier on new machines.

Engine Break-in

Engine oil and filter change recommendation after initial operation.

Machine Break-in

Transmission fluid and oil filter change recommendations for machine break-in.

OPERATING FOLDABLE ROPS

Instructions for safely folding and unfolding the Roll-Over Protective Structure (ROPS).

STARTING

Steps for adjusting operator position and starting the machine.

Seat Belt

Safety instructions and usage guidelines for the seat belt.

Hydraulic Lift Control Pedal

How to use the hydraulic lift control pedal to raise and lower implements.

Throttle Lever

How to operate the throttle lever to control engine speed.

Parking Brake Pedal

Procedure for locking and unlocking the parking brake pedal.

Motion Control Lever

How to operate motion control levers for machine movement and steering.

Stop position

Explanation of neutral lock and neutral positions for motion control levers.

Forward and Reverse Motion

How to move the machine forward and in reverse using motion control levers.

Re-start on the slopes

Specific procedure for safely restarting the machine on slopes.

TIRES AND WHEELS

TIRES

General information and warnings regarding tires and their maintenance.

Inflation Pressure

Recommended inflation pressures for front and rear tires.

WHEELS

Important notes regarding wheel fitting and tightening.

Remove and Install Front Caster Wheels

Step-by-step procedure for removing and installing front caster wheels.

MAINTENANCE

SERVICE INTERVALS

Schedule of servicing tasks based on machine running time intervals.

PERIODIC SERVICE CHART LABEL

Chart summarizing periodic service recommendations and intervals.

LUBRICANTS

Recommended lubricants, capacities, and greasing points for machine maintenance.

PERIODIC SERVICE

HOW TO OPEN THE HOOD, FRONT COVER & STEP

Procedures for opening the hood, front cover, and step for service access.

HOW TO RAISE THE OPERATOR'S SEAT

Instructions for raising and lowering the operator's seat.

HOW TO TILT UP THE MACHINE

Procedure for tilting the machine to allow access for maintenance.

HOW TO OPEN THE LEVER GUIDE

Instructions for opening the lever guide for access or adjustment.

LIFT-UP POINT

Designated points for lifting the machine safely for maintenance.

DAILY CHECK

Essential checks to perform before operating the machine.

Checking Engine Oil Level

Procedure for checking the engine oil level using the dipstick.

Checking Amount of Fuel and Refueling

Instructions for checking fuel level and safe refueling practices.

Checking and Cleaning Radiator Screen and Bonnet Screen to Prevent Overheating

Procedure for cleaning screens to ensure proper engine cooling and prevent overheating.

Checking Tire Pressure

Instructions for checking and maintaining correct tire inflation pressure.

Checking Transmission Fluid Level

Procedure for checking the transmission fluid level.

Checking Coolant Level

Procedure for checking the coolant level in the radiator and recovery tank.

Lubricating All Grease Fittings

Locations and procedure for greasing all grease fittings on the machine.

EVERY 50 HOURS

Maintenance tasks to be performed every 50 operating hours.

EVERY 100 HOURS

Maintenance tasks to be performed every 100 operating hours.

EVERY 150 HOURS

Maintenance tasks to be performed every 150 operating hours.

EVERY 200 HOURS

Maintenance tasks to be performed every 200 operating hours.

EVERY 400 HOURS

Maintenance tasks to be performed every 400 operating hours.

EVERY 1 YEAR

Maintenance tasks to be performed annually.

EVERY 2 YEARS

Maintenance tasks to be performed every two years.

SERVICE AS REQUIRED

Maintenance tasks that should be performed as needed.

ADJUSTMENT

MOTION CONTROL LEVER

Adjustments for the motion control lever and its linkage.

HST NEUTRAL

Procedure for adjusting the HST neutral position for proper operation.

MOTION CONTROL LEVER NEUTRAL POSITION

Steps to adjust the neutral position of the motion control levers.

MAXIMUM SPEED (FORWARD)

Consult dealer for adjustment of maximum forward speed.

MOTION CONTROL LEVER ALIGNMENT

Procedure for aligning the motion control levers for correct operation.

MOWER DECK LEVEL

Procedures for leveling the mower deck side-to-side and front-to-rear.

GENERAL TORQUE SPECIFICATION

Table of general torque specifications for cap screws.

TIGHTENING TORQUE CHART

Detailed chart for tightening torque values based on thread size.

STORAGE

REMOVING THE MACHINE FROM STORAGE

Procedure for preparing the machine after storage.

TROUBLESHOOTING

ENGINE TROUBLESHOOTING

Common engine problems, their causes, and corrective measures.

BATTERY TROUBLESHOOTING

Troubleshooting common battery issues and their solutions.

MACHINE TROUBLESHOOTING

Troubleshooting common machine operation problems.

MOWER TROUBLESHOOTING

Common mower problems, their causes, and remedies for grass cutting issues.

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