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Need help?Do you have a question about the KYMCO Agility Carry 50i and is the answer not in the manual?
Details on locating and identifying the engine serial number for the scooter.
Technical specifications for the Agility Carry / Delivery 50i scooter.
Important safety and procedural precautions for servicing the scooter.
Standard and specific torque values for various fasteners on the scooter.
List of special tools required for maintenance and repair procedures.
Diagrams illustrating the routing of cables and electrical harnesses.
Schematic diagram of the scooter's electrical system wiring.
Diagnostic steps and possible causes for common starting and performance issues.
General service information and torque values for frame covers and exhaust.
Step-by-step instructions for removing the front panel components.
Procedure for removing the under-seat storage compartment (met-in box).
Instructions for the removal of the floor board.
Procedure for removing the leg shield components.
Steps for removing the front fender assembly.
Instructions for removing the front and rear handlebar covers.
Procedure for removing the exhaust muffler assembly.
Key specifications related to the engine for inspection and adjustment.
Key specifications related to the chassis for inspection and adjustment.
Periodic maintenance intervals and required service actions.
Procedure for checking and adjusting throttle grip free play.
Instructions for replacing and maintaining the air cleaner element.
Procedure for inspecting, cleaning, and adjusting the spark plug.
Procedure for inspecting and adjusting valve clearance.
Method for checking ignition timing using a timing light.
Procedure for testing cylinder compression and interpreting results.
Procedure for checking and changing the final reduction gear oil.
Procedure for inspecting and replacing the drive belt.
Method for inspecting brake shoe wear using the indicator plate.
Procedure for measuring and adjusting rear brake lever free play.
Procedure for adjusting the brake by turning the adjusting nut.
Procedure for adjusting the headlight aim.
Procedure for checking clutch shoe wear.
Procedure for inspecting front and rear shock absorbers.
Procedure for checking chassis nuts and bolts for looseness.
Procedure for inspecting tires and checking tire pressure.
Procedure for checking steering handlebar rotation and head bearing.
Procedures for checking and changing engine oil and oil filter.
Procedure for removing, disassembling, inspecting, and assembling the oil pump.
Diagram illustrating the fuel injection system components and flow.
Identification and location of key fuel injection system components.
Diagnostic guide for common issues like engine not starting or poor performance.
Explanation of the check engine lamp function and priority grades.
Procedure for displaying diagnostic trouble codes (DTCs).
Table listing failure codes, descriptions, priorities, and fault management.
Information on the ECU, including pin count and voltage inspection.
Procedure for measuring fuel pump voltage and resistance.
Inspection procedures for the manifold pressure and throttle position sensors.
Procedures for inspecting the injector and O2 sensor resistance and voltage.
Procedure for checking the roll sensor voltage and function.
Instructions for using the Fi diagnostic tool for inspection and data analysis.
Steps for inspecting and clearing diagnostic trouble codes (DTCs).
Guide to analyzing data parameters using the diagnostic tool.
Procedure for resetting the Throttle Position Input (TPI) and Air Bypass Valve (ABV).
General instructions, specifications, and torque values for engine removal/installation.
Step-by-step instructions for removing the engine from the chassis.
Procedure for removing the engine hanger bracket.
Procedure for installing the engine hanger bracket.
Step-by-step instructions for installing the engine into the chassis.
General instructions and specifications for cylinder head and valve service.
Diagnostic guide for cylinder head and valve performance issues.
Procedure for removing the camshaft and related components.
Procedure for inspecting camshaft wear and bearing condition.
Procedure for disassembling the camshaft holder.
Procedure for removing the cylinder head.
Procedure for disassembling the cylinder head, including valve components.
Procedure for inspecting valves, guides, and measuring valve stem O.D.
Procedure for assembling the cylinder head components.
Procedure for installing the cylinder head onto the engine.
Procedure for assembling the camshaft holder with rocker arms.
Procedure for installing the camshaft into the cylinder head.
Procedure for installing the cam chain tensioner assembly.
General instructions for servicing the cylinder and piston.
Standard and service limit measurements for cylinder and piston components.
Diagnostic guide for cylinder and piston related performance issues.
Procedure for removing the cylinder from the engine.
Procedure for removing the piston from the cylinder.
Procedure for installing piston rings onto the piston.
Procedure for installing the piston into the cylinder.
Procedure for installing the cylinder onto the crankcase.
General instructions and specifications for the drive and driven pulleys.
Diagnostic guide for issues related to the drive and driven pulleys.
Procedure for removing the left crankcase cover.
Procedure for inspecting and replacing the drive belt.
Procedure for removing and inspecting the drive pulley.
Procedure for inspecting the starter pinion for wear and operation.
Procedure for removing the clutch/driven pulley assembly.
Procedure for replacing bearings in the driven pulley face.
Procedures for assembling and installing the drive and driven pulley components.
Service information, specifications, and special tools for the final reduction.
Diagnostic guide for common issues related to the final reduction system.
Procedure for disassembling the final reduction gears and shafts.
Procedure for inspecting gears, shafts, bearings, and oil seals.
Procedure for replacing bearings in the transmission case cover.
Procedure for replacing bearings in the left crankcase.
Procedure for assembling the final reduction gears and shafts.
General instructions, specifications, and torque values for crankcase/crankshaft.
Diagnostic guide for excessive engine noise related to the crankcase/crankshaft.
Procedure for separating the crankcase halves.
Procedure for measuring crankshaft side clearance and runout.
Procedure for assembling the crankcase halves with new oil seals.
General instructions, specifications, and torque values for front wheel/brake/suspension.
Diagnostic guide for front wheel, brake, and suspension issues.
Procedure for removing the handlebar assembly.
Procedure for removing the front wheel and axle.
Procedure for measuring axle runout using a dial gauge.
Procedure for checking wheel rim runout.
Procedure for inspecting the brake master cylinder I.D. and piston O.D.
Procedure for removing the front brake caliper.
Procedure for removing the front shock absorber assembly.
Procedure for removing the front fork and related steering components.
Procedure for replacing the bottom cone race.
Procedure for driving out and installing ball races for the steering head.
Service information, specifications, and torque values for rear wheel/brake/suspension.
Diagnostic guide for rear wheel, brake, and suspension issues.
Procedure for removing the rear wheel.
Procedure for measuring brake lining thickness.
Procedure for disassembling the rear brake mechanism.
Procedure for assembling the rear brake mechanism.
Procedure for removing the left rear shock absorber.
Procedure for disassembling the rear shock absorber.
Procedure for inspecting shock absorber components.
General instructions and specifications for the battery and charging system.
Diagnostic guide for power and charging system issues.
Procedure for removing and inspecting battery voltage.
Guidelines and procedures for charging the battery.
Tests for short circuit and current within the charging system.
Procedure for inspecting the regulator/rectifier wire harness.
Procedure for inspecting the A.C. generator charging coil resistance.
Procedure for removing the A.C. generator components.
Procedure for installing the A.C. generator stator and related parts.
General instructions, specifications, and troubleshooting for the ignition system.
Diagnostic guide for ignition system faults like no spark or peak voltage issues.
Procedure for removing the ignition coil.
Procedure for inspecting and adjusting the spark plug.
Procedure for testing the continuity of the ignition coil's primary coil.
Procedure for inspecting the crank position sensor resistance.
Procedure for inspecting the tilt switch (angle detect sensor) voltage.
General instructions and specifications for the starting system.
Diagnostic guide for starting system issues like no crank or lack of power.
Procedure for removing the starter motor.
Procedure for checking starter motor case continuity and brush length.
Procedure for inspecting the starter relay operation and voltage.
Procedure for testing the starter relay continuity.
Procedure for installing the starter motor.
General instructions for testing electrical equipment.
Diagnostic guide for issues with lights, fuel gauge, and headlight.
Procedure for removing and inspecting the fuel unit and gauge.
Procedure for inspecting handlebar switches for continuity.
Procedure for inspecting the ignition switch continuity.
Procedure for inspecting the horn operation.
Procedure for removing the instrument cluster.
Procedure for removing the headlight assembly.
Procedure for replacing headlight bulbs.
General
