KYMCO MXU 450i - Page 4

1-3
Standard Torque
(frame Parts)
NO ITEM
THREAD SIZE
TORQUE
PR-t
AC HllQUE SPEC
THREAD D\JG NO
AND TYPE
Kgfl"'
NM
Kgfl'l
(FJ-LBSl
1
STEERlNG
HANDLEBAR END AND HANDLEBAR GRIP MBX1.25
0.9-1.3 9-13
1.1 8
90185-PIJB1-9000
HANDLEBAR AND STEERING POST M8XI . 25 2.4-3.2 24 -32
2.8 20
95801-08055-08
UPPER/LOVER HOUSING AND F"RAME M9Xl.25 2.4-3.2 24-32
2.8 20
95901-PVB!-9000
STEERING KNUCKLE AND TIE -ROD M10Xl25 3.5-4.8 35-48
42
30
90304-PIJB1 - 9000
STEERING STEM AND TIE -ROD M10X1.25
3.5-4.8 35-48
4.2 30
90304 -P\i'Bl- 9000
TIE-ROD NUT
M10X1.25
2.0-3.0 20-30
2.5
94001-PW'B1-8000
TlE -ROD NUT LH Ml0X1.25 2.0-3.0 20-30 2.5 94001-PIJBl-9000
STEERING POST LOIJER PIVOT M10Xl.25 5.0-6.1 50-61 5.5
40
95701-10020-08
FLANGE, BEARING AND FRAME M8XI.25
2.4-3.2 24-32
2.8
20
95701-08016-08
2
VHEEL
FRONT IJHEEL AND FRONT HUB M10X1.25
S. 0-6.1 S0-61
5.5 40
90301-PW'B1-9000
REAR WHEEL AND REAR HUB M10X1.25 5.0-6.1 50-61 5.5
40
90301-PW'B1-9000
FRONT ¥/HEEL HUB AND FRONT HA L FSHAFHCVJ)
M22X!.S
27-30 270-300
28 200 <MIN>
94011-P'w'Bl-9000
REAR \~HEEL HUB AND REAR HALFSHAH<CVJ)
M22X!.5
27-30 270-300
28
200 (MIN) 94011 - PIJBI-9000
FRON T ¥/HEEL HUB AND STUD AXLE(2\ID ON L Yl
M22X!.5
27-30 270-300
29
200 <MIN) 94011-PIJBI-9000
3
FR SUSPENSI!JN
FRONT SHOCK UPPER JOINT AND FRAME M10X1.25 4.1-5.6
41-56
4.8
35
90304-GL ¥10-9020-MI <U NUT
FRONT UPPER/LOIJER ARM AND FRAME
M10X1.25
4.t~5.6
41-56 4.8
35
90304-GL¥10-9020-Ml
FRONT SHOCK JOINT AND FRONT UPPER ARM M10X1.25
4.1-5.6 41-56
4.8 35
90304-GL¥10-9020-Ml
FRONT KNUCKLE AND FRONT UPPER/LO'w'ER ARM M10X1.25
4.1-5.6 41-56 4.8
35
95801-10035-06
4
RR SUSPENSION
REAR SHOCK UPPER JOINT AND F"RAME MlOX1.25 4. 1-5.6 41-56 4.8
35
90304-GL¥10-9020-MI (U NUT
REAR UPPER/LO'w'ER ARM AND FRAME M10X1.25 4.1-5.6 41-56 4.8
35
90304-GLIJ0-9020-Ml
REAR SHOCK JOINT AND REAR LOW'ER ARM M10X!.25
4. 1-5.6 41-56
4.8 35
90304-GL¥10-9020-MI
REAR KNUCKLE AND REAR UPPER/LOW'ER ARM M10X1.25
4.1~5.6
41-56
4.8 35
95801-10035-06
5
BRAKE
FRONT BRAKE DISC AND FRONT HUB
M6XI.O
1.7-2.5 17-25
2
15
90106-PW'B1-9000
REAR BRAKE DISC AND REAR HUB M6XI.O
1. 7-2.5 17-25
2
15
90106-PI.'Bl - 9000
FRONT/REAR CALIPER AND BRAKE HOSE END M10X1.25
2.4-3.2 24-32
2.8 20
90145-MKS9-6120-M1
MASTER CYLINDER AND BRAKE HOSE END M10X1.25 2.4-3.2 24-32 2.8
20
90145-MKS<.l-6120-Ml
SECONDARY MASTER CYLINDER AND FRAME M6Xt.O 0.9-1.3 9-13
1.1 8
96001-06035-08
TREE-IJAY JUNCTION AND BRAKE HOSE END M10X1.25 3.0-4.0 30-40
3.5
90145-LBA2-EOOO
S'w'ITCH-BRAKE PRESSURE - BANJO AND MASTER CYLINDER
-
2.4-3.2 2.4~3.2
2.8 20
35340-P'w'Bl-9000
LEVER, FOOT BRAKE AND FRAME PIVOT
MBX1.25
2.4-3.2 24-32
2.8 20
95701-08016-08
CALIPER AND FR/RR KNUCKLE MBXI.25 2.4-3.2 24-32
2.8 20
90131-LDBS-EOOO
MASTER CYLINDER CLAMP M6Xt.O 0.7-0.9 7-9 0.8 5-6.7
-
MASTER CYLINDER COVER IIB-32 UNC-3A 0.07-0.09 0.7-0.9 0.08 0.5-0.66
-
MECHANJCAL CALIPER AND RR KNUCKLE
MBX1.25
2.4-3.2 24-32
2.8 20
90131-LF" A5-EOOO
6
FRAME
FOOTREST AND FRAME M8Xt.25 2.4-3.2
('4-32
c.B
C'O
95701-08016-08
SKID PLATE
-
0.5-0.6 5-6
0.55
4 93903-P'w'B1-9000
FR BUMPER AND PLASTIC , BUMPER M&XI.O
0.9-1.3 9-13
1.1 8
95701-0&016-08
FR BUMPER AND FRAME M9Xl.25
2.4-3.2 24-32
2.8 20
95701-08016-06
FR BUMPER AND FRAME
M10X1.25 4.1-5.6 41-56
4.8 35
95701-10020-08
ENGINE ASSY AND FRAME MlOX1.25
5.0H6,1
50-61 5.5
40
95801-10185-06
MUFFLER EXH AND HEAD MBXI.25 2.4-3.2 24-32
2.8 20
95 701-08020 - 06
()]L COOLER AND FRAME
M6XI.O 1.4-2.0
14-20
1.7
12
19031-P\JBI-9000
DlL COOLER AND F"RAME M6Xl.O
1.4-2.0 14-20
1.7 12
94050-06060 (NUT)
SHAFT FLANGE AND ENG OUTPUT FLANGE
MBX1.25
2.4H3,2
24-32
2.8 20
95 701-08020-06
MUFF"LER PROTECTOR AND F"RAME
M6XI.O
0.9-1.3 9-13
1.1 8 96001-0601D-06
DlL HOSE AND JOINT
-
0.3-0.4
3~4
0.35 2.5
19504-LBA2-EOOO
GEARCASE AND FRAME M10X1.25
4.5-6.1 45-61
5.3 38
95801-10110-06
FUEL VALVE AND TANK
M6XI.O
0.6-0.8 6-8
0.7
4.5-5.4 94050-P'WA2-9000
SHIFT ASSY AND FRAME MBXI.25 2.4-3.2 24-32
2.8
20
95701-08012-06
FVD/REV SHJFT ASSY MBXI.25 0.9-1.3 9-13
1.1 8
95 701-08020-06
KNOB,FUEL ROTATE AND FUEL VALVE M4X0.7 0.1-0.2
1 - 2
0.
15
1.1
93500-04010 - 07