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KYMCO MXU 50 User Manual

KYMCO MXU 50
140 pages
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OWNER'S MANUAL
KWANG YANG MOTOR CO.,LTD.
Issued: 08.JUL.2005
MXU 50
ON-ROAD

Table of Contents

Questions and Answers:

KYMCO MXU 50 Specifications

General IconGeneral
BrandKYMCO
ModelMXU 50
CategoryOffroad Vehicle
LanguageEnglish

Summary

IMPORTANT NOTICES

READ THIS MANUAL CAREFULLY

Emphasizes the importance of reading and understanding the owner's manual.

AGE RECOMMENDATION

Specifies the minimum recommended age for operating the ATV.

RIDER TRAINING REQUIREMENT

Highlights the necessity of proper instruction for ATV operators.

FOR ON-ROAD USE ONLY DECLARATION

Declares the ATV's intended use and restrictions on terrain.

SPECIAL MESSAGES GUIDE

WARNING SYMBOL EXPLANATION

Explains the meaning of warning, caution, and note symbols used in the manual.

PREFACE

WARNING AND SPECIFICATION LABELS LOCATION

LABEL PLACEMENT DIAGRAM

Illustrates the placement of various warning and specification labels on the ATV.

WARNING INFORMATION

TIRE PRESSURE AND OVERLOADING WARNING

Warns about the dangers of improper tire pressure or overloading.

AGE AND OPERATING CAUTIONS

Provides age-related warnings and cautions about shifting procedures.

GENERAL ATV SAFETY INFORMATION

CORE SAFETY GUIDELINES AND AGE LIMITS

Outlines crucial safety rules, including age limits, protective gear, and proper operation.

GASOLINE HANDLING SAFETY

REFUELING HAZARDS AND PRECAUTIONS

Details potential hazards of gasoline and safe refueling practices.

ENGINE EXHAUST FUMES HAZARD

VENTILATION FOR ENGINE OPERATION

Warns about the dangers of exhaust fumes in enclosed spaces.

MACHINE IDENTIFICATION

RECORDING IDENTIFICATION NUMBERS

Instructs on recording key, frame, and engine identification numbers.

KEY IDENTIFICATION NUMBER LOCATION

Explains how to find the ignition switch key identification number.

FRAME AND ENGINE SERIAL NUMBERS

PARTS LOCATION (FRONT VIEW)

FRONT LIGHTING COMPONENTS IDENTIFICATION

Identifies front turn signal, headlight, and position lights on the ATV.

CONTROL FUNCTIONS OVERVIEW

IGNITION SWITCH AND LIGHTING CONTROL

Describes the operation of the ignition switch and headlight/position light switch.

INSTRUMENTS AND INDICATORS

MULTI-FUNCTION DISPLAY COMPONENTS

Details the speedometer, odometer, clock, and fuel gauge functions.

TURN SIGNAL AND HIGH BEAM INDICATORS

Explains the function of turn signal and high beam indicator lights.

HANDLEBAR SWITCHES

HORN AND TURN SIGNAL SWITCHES OPERATION

Describes the operation of the horn and turn signal switches.

STARTING THE ENGINE

ELECTRIC AND KICK STARTER OPERATION

Explains how to start the engine using the electric starter and kick starter.

THROTTLE LEVER OPERATION

THROTTLE LEVER FUNCTION AND SAFETY

Details the throttle lever operation and warns about potential malfunctions.

SPEED LIMITER ADJUSTMENT

THROTTLE LIMITER FUNCTION AND ADJUSTMENT

Explains the speed limiter's function and how to adjust it.

BRAKE SYSTEM OPERATION

FRONT AND REAR BRAKE LEVERS

Describes the operation of the front and rear brake levers.

PARKING BRAKE MECHANISM

Explains how to engage and disengage the parking brake.

FUEL TANK CAP INSTALLATION

FUEL CAP AND BREATHER TUBE PROCEDURE

Instructs on properly tightening the fuel tank cap and inserting the breather tube.

FUEL VALVE OPERATION

FUEL VALVE POSITIONS AND USAGE

Details the OFF, ON, and RES positions of the fuel valve and their usage.

SEAT REMOVAL AND INSTALLATION

SEAT LOCK LEVER OPERATION

Explains how to remove and install the ATV seat using the lock lever.

FLAG POLE BRACKET

STORAGE COMPARTMENT

PRE-OPERATION CHECKS

DETAILED BRAKE SYSTEM CHECKS

DRUM BRAKE INSPECTION AND ADJUSTMENT

Details how to check and adjust drum brake free play.

DISK BRAKE INSPECTION AND OPERATION

Covers checking disk brake fluid and operation.

BRAKE OPERATION TEST PROCEDURE

Emphasizes testing brakes at low speed after starting.

FUEL SPECIFICATIONS AND HANDLING

RECOMMENDED FUEL TYPE AND CAPACITY

Specifies unleaded fuel type, tank capacity, and reserve.

ENGINE OIL LEVEL CHECK

LOW OIL INDICATOR AND CAUTION

Explains the low oil indicator and cautions about riding with low oil.

TRANSMISSION OIL SPECIFICATIONS

RECOMMENDED OIL TYPE AND QUANTITY

Lists the recommended transmission oil type and required quantities.

CHAIN MAINTENANCE

LIGHTS CHECK

SWITCHES CHECK

FITTINGS AND FASTENERS CHECK

TIRES SPECIFICATIONS AND PRESSURE

APPROVED TIRE SIZES

Lists the approved tire sizes for the ATV.

RECOMMENDED TIRE PRESSURE

Specifies the recommended tire pressure for front and rear tires.

TIRE WEAR LIMIT

OPERATION AND STARTING ENGINE

GENERAL OPERATION GUIDELINES

Provides initial guidance for operating the ATV and understanding controls.

STARTING ENGINE PROCEDURE

Details the steps for starting the ATV engine safely.

ENGINE BREAK-IN PROCEDURE

BREAK-IN PERIOD GUIDELINES (0-20 HOURS)

Outlines recommended practices for the engine break-in period.

PARKING PROCEDURE

PARKING ON LEVEL GROUND

Describes how to park the ATV safely on a level surface.

PARKING ON A SLOPE

SAFE SLOPE PARKING TECHNIQUES

Provides instructions for safely parking the ATV on inclines.

ACCESSORIES GUIDELINES

LOADING GUIDELINES

MAXIMUM LOADING CAPACITY

Specifies the maximum load limits for front and rear cargo racks.

LOADING AND ACCESSORIES OPERATIONAL GUIDELINES

OPERATIONAL GUIDELINES FOR LOADS

Offers advice on handling the ATV when carrying loads or accessories.

NO MODIFICATIONS WARNING

DURING OPERATION SAFETY

KEEPING FEET ON FOOTBOARDS DURING OPERATION

Emphasizes keeping feet on footboards during operation for safety.

STUNT RIDING PROHIBITED

AVOIDING WHEELIES AND JUMPS

Warns against performing stunts like wheelies and jumps due to accident risk.

EXHAUST SYSTEM SAFETY

HOT EXHAUST SYSTEM WARNING

Alerts users to the hot exhaust system and burn hazards.

PRACTICING ATV OPERATION

SPEED LIMITER FOR NEW RIDERS

BRAKING TECHNIQUES

TURNING YOUR ATV

PROPER TURNING PROCEDURES

Explains safe techniques for turning the ATV to maintain traction.

CLIMBING UP SLOPE

SAFE SLOPE CLIMBING TECHNIQUES

Provides guidelines for safely ascending slopes.

SLOPE HAZARDS: STALLING AND ROLLING BACKWARDS

HANDLING STALLED OR ROLLING BACKWARDS SITUATIONS

Addresses how to manage stalling or rolling backwards while climbing a slope.

RIDING DOWN SLOPE

SAFE SLOPE DESCENDING TECHNIQUES

Details safe practices for riding the ATV down slopes.

HANDLING OPERATIONAL SITUATIONS

TURNING AND SLOPE CLIMBING ISSUE RESOLUTION

Offers guidance for specific operational challenges like turning or failed climbs.

PERIODIC MAINTENANCE AND ADJUSTMENT

TOOL KIT CONTENTS AND STORAGE

Lists the tools provided and recommends storage.

PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE

TRANSMISSION OIL MEASUREMENT

TRANSMISSION OIL REPLACEMENT

SPARK PLUG INSPECTION

AIR FILTER CLEANING

SPARK PLUG GAP AND TORQUE SPECIFICATIONS

Specifies the spark plug gap and tightening torque.

IDLE SPEED ADJUSTMENT

THROTTLE LEVER ADJUSTMENT

ADJUSTING THROTTLE LEVER FREE PLAY

Guides on adjusting the throttle lever's free play for optimal operation.

THROTTLE CABLE INSPECTION

Advises on inspecting the throttle cable for wear or damage.

FRONT BRAKE SHOES INSPECTION

REAR BRAKE PADS INSPECTION

FRONT BRAKE LEVER FREE PLAY ADJUSTMENT

SPECIFIED FREE PLAY SETTING PROCEDURE

Details the procedure for adjusting front brake lever free play.

BRAKE FLUID INSPECTION

BRAKE FLUID LEVEL CHECK AND SAFETY

Instructs on checking brake fluid level and handling precautions.

DRIVE CHAIN SLACK CHECK AND ADJUSTMENT

DRIVE CHAIN SLACK SPECIFICATIONS

Specifies the correct drive chain slack and adjustment procedure.

DRIVE CHAIN CLEANING AND LUBRICATION

CABLE INSPECTION AND LUBRICATION

KNUCKLE SHAFT & REAR SWING ARM LUBRICATION

WHEEL REMOVAL AND INSTALLATION

WHEEL NUT TORQUE SPECIFICATIONS

Provides the correct torque for tightening wheel nuts.

BATTERY MAINTENANCE AND SAFETY

BATTERY HANDLING PRECAUTIONS

Outlines safety measures for handling the ATV battery.

FUSE REPLACEMENT

FUSE RATING AND REPLACEMENT CAUTION

Details the correct fuse rating and safety precautions for replacement.

FUSE BOX LOCATION

HEADLIGHT BEAM ADJUSTMENT

HEADLIGHT BEAM ADJUSTMENT PROCEDURE

Explains how to adjust the headlight beam vertically and horizontally.

TROUBLESHOOTING

TROUBLESHOOTING CHART GUIDE

Provides a flowchart for diagnosing and resolving common ATV issues.

CLEANING AND STORAGE

ATV CLEANING PROCEDURES

Details the steps for thoroughly cleaning the ATV.

VEHICLE STORAGE GUIDELINES

EXTENDED STORAGE PROCEDURES

Outlines steps to take for storing the ATV for extended periods.

SPECIFICATIONS

NOISE REGULATION

MAINTENANCE RECORD

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