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Labconco SteamScrubber 4010010 Series - User Manual

Labconco SteamScrubber 4010010 Series
108 pages
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SteamScrubber
®
& FlaskScrubber
®
Glassware Washers
Register this product
LABCONCO CORPORATION
8811 Prospect Avenue
Kansas City, MO 64132
(800) 821-5525 I +1 (816) 333-8811
Please read user’s manual
before operating equipment
Original Instructions
User’s Manual

Table of Contents

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Labconco SteamScrubber 4010010 Series Specifications

General IconGeneral
BrandLabconco
ModelSteamScrubber 4010010 Series
CategoryDishwasher
LanguageEnglish

Summary

1: Introduction

About This Manual

Information on manual structure, intended audience, and related technical documents.

Contents Included

List of items provided with the SteamScrubber and FlaskScrubber units.

2: Before You Install

Location Requirements

Guidance on selecting an appropriate site for washer installation, considering utility proximity.

Clearance Requirements

Specifications for space needed around the washer for operation and maintenance.

Electrical Requirements

Details on power supply needs, including voltage, amperage, and circuit breaker specifications.

Hot Water Requirements

Specifies hot water supply needs, temperature, pressure, and connection details.

Purified Water Requirements

Outlines requirements for purified water supply for rinse cycles, including pressure and flow.

Cold Water Requirements

Details for cold water supply when using the Cool Drain Water Kit, including temperature and flow.

Drain Requirements

Guidelines for connecting the drain line, including pipe size, air gap, and routing.

3: Safety Precautions

Typographical Conventions

Explains symbols and warning types used throughout the manual for safety communication.

General Safety Precautions

Broad safety guidelines covering electrical hazards, moving parts, and proper equipment use.

Safety Precautions for this Product

Specific safety warnings directly related to operating this particular glassware washer.

4: Installation

Unpacking

Steps and tools required for safely removing the glassware washer from its packaging.

Check Shipment

Procedure to verify all components are present and undamaged after delivery.

Install the Leveling Feet

Instructions for attaching and adjusting the leveling feet for proper washer stability.

Hot Water Connection

Steps for connecting the hot water supply line to the glassware washer.

Pure Water Connection

Guidance on connecting the pure water supply for rinse cycles.

Drain Connection

Detailed instructions for connecting the drain hose to the facility's drainage system.

Electrical Connection

Procedures for safely connecting the washer to the electrical power supply.

Install the Washer

Steps for positioning the washer in its final location and securing it.

Leveling the Washer

Instructions for adjusting the washer to ensure it is level and stable.

Securing the Washer to the Countertop

Method for attaching undercounter models to the countertop for stability.

Testing Your Washer

Procedures for verifying correct installation and operation through diagnostic tests.

High Elevation Installations

Special considerations for installing the washer at high altitudes, including temperature adjustments.

5: Performance Features

FlaskScrubber

Overview of features specific to the FlaskScrubber model, including spindle racks.

SteamScrubber

Overview of features specific to the SteamScrubber model, including standard racks.

6: CleanWorks Operating System

Control Panel

User interface elements including touch screen, buttons, and indicators.

Start Program

Steps for initiating a wash cycle, including program selection and confirmation.

Program Screen

Interface for viewing, creating, editing, and managing wash programs.

View a Program

How to display the parameters and settings of an existing wash program.

Edit a Program

Procedure for modifying parameters of user-defined wash programs.

Create a new program

Steps to define and save custom wash programs with specific parameters.

Copy and Edit a Program

Method for duplicating existing programs and then modifying them.

Delete a Program

Instructions for removing user-created wash programs.

Sorting Programs

How to arrange programs by last modified date or last run time.

Log Data

Features for recording and accessing wash cycle data and system logs.

View Data File

How to display specific recorded wash cycle data from the log.

Chart Data File

Instructions for visualizing logged data using charts and graphs.

Export Data File

Process for saving wash log data to a USB drive in various formats.

Delete Data File

How to remove old or unnecessary data log files from the system.

Settings

Access to system configuration options for language, security, calibration, etc.

Language

Selection of preferred language for the user interface.

Security

Configuration for setting a PIN code to protect user-defined programs and settings.

Calibration - Offsets

Adjusting sensor readings to match known standards for accuracy.

Calibration - Setpoints

Setting maximum temperature limits for wash cycle segments.

Time & Date

Setting the system's clock, date, and daylight saving preferences.

Alerts

Configuring email notifications for system alerts and events.

Display

Adjusting screen brightness, touch sounds, and screen timeout settings.

Units

Selecting preferred units of measure for temperature and length.

Maintenance

Viewing component lifetime hours and managing maintenance reminders.

Network

Configuring network connectivity settings, including DHCP and IP addressing.

Customize

Personalizing washer name, detergent/rinse aid names, and dispense volumes.

Data Logs

Modifying data acquisition rate and log file deletion intervals.

Sensors

Viewing current readings from installed system sensors.

Accessories

Enabling or disabling installed accessories and checking their status.

7: Using Your Glassware Washer

Washer Rack Configuration

Information on standard and optional racks for accommodating various glassware types.

Removing or Adjusting the Upper Rack

Procedures for removing, raising, or lowering the upper rack for loading flexibility.

FlaskScrubber Spindle Rack

Details on the spindle rack design and its use for narrow-necked glassware.

Loading Glassware into the FlaskScrubber

Guidance on placing glassware holders and items onto the FlaskScrubber spindle rack.

Loading a Glassware Holder

Instructions for properly seating glassware into the holders on the spindle rack.

Adding Detergent

How to fill the detergent dispenser with appropriate cleaning agents.

Adding Neutralizing Acid

Procedure for filling the rinse aid reservoir with neutralizing acid.

Safety Reminders

Important safety warnings related to operating the washer, especially concerning heat and chemicals.

Selecting and Starting a Wash Cycle

Step-by-step guide to choosing a program and initiating a wash cycle.

Interrupting a Wash Cycle;Open Door

How to pause a cycle, open the door, and resume operation safely.

Alarms

Information on interpreting and responding to system alarms, including fatal and non-fatal types.

8: Maintaining Your Glassware Washer

Maintenance Safety Precautions

Essential safety guidelines for personnel performing maintenance on the washer.

Maintaining the Stainless Steel Interior

Procedures for cleaning and preserving the internal surfaces of the washer.

Clean Washer Cycle

Instructions for running a specific cleaning program using acetic acid or vinegar.

Maintaining the Air Gap in Drain

Guidance on periodic cleaning of the drain air gap for proper function.

Maintaining the Water Fill Valve

Steps for accessing and cleaning the filter screen in the water fill valve.

Cleaning the Sump Filter Screen

Procedure for removing and cleaning the filter screen located in the washer sump.

Recommended Maintenance Schedule

A table outlining routine maintenance tasks and their recommended frequencies.

9: Accessories & Consumables

Rack Inserts for Labware

Catalog numbers and descriptions for various rack inserts to customize glassware capacity.

Racks

Information on additional racks to expand washer capabilities, particularly for SteamScrubbers.

Rack Accessories

Catalog numbers for glassware holders, spindles, and clips to modify racks.

Heater Cover Kit

Details on the kit that protects heater coils from dislodged objects.

Liquid Detergent and Rinse Aid Dispensers

Information on kits for automated dispensing of detergents and rinse aids.

Cool Drain Water Kit

Details on the kit that mixes cool water with drain water to regulate temperature.

Mobile Washer Conversion Kit

Information on the kit to convert a freestanding washer to a mobile unit.

Base Stand

Details on stands used to elevate washers for ergonomic loading and storage.

Ethernet Kit

Information on the kit for adding network connectivity to the washer.

Printer Cable Kit

Details on the kit for connecting a printer to the glassware washer.

RO Storage Tank

Information on tanks for storing pressurized reverse osmosis water.

ScrubberMate Cart

Details on a cart for transporting racks, inserts, and glassware.

Consumables

Recommended detergents and neutralizing acid rinses for use with the washer.

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