Legacy FLEXZILLA PRO - User Manual

The color CHARTREUSE as applied to the body of the air hose is a registered trademark of Weems Industries, Inc. Flexzilla is a registered trademark of Weems Industries, Inc.
The color CHARTREUSE as applied to the body of the air hose reel is a trademark of Weems Industries, Inc.
The Flexzilla Stylized X is a trademark of Weems Industries, Inc.
SAFETY INSTRUCTIONS
• Do not allow tools to hang on the end of the hose when not
in use.
• Do not allow the hose to contact hot, sharp or heated
surfaces that could damage it.
• Always recoil hose back into the reel when work is completed.
• Do not allow hose to retract uncontrolled.
INSTALLATION AND MOUNTING OPTIONS
Choose fasteners suitable for the mounting surface, the weight
of the reel, and the force of pulling the hose. Use a leveling
device for proper positioning. Use hex head fasteners up to
5/16" (8 mm) in diameter, with a minimum 1/2” (12.5 mm) hex
head. Mounting fasteners not included. See mounting diagram
on last page.
Wall Mounting Option:
Recommended height is 5 ft. (1.5 m) to 8 ft. (2.5 m)
Ceiling Mounting Option:
Recommended ceiling height is 8 ft. (2.5 m) to 10 ft. (3 m)
Installation:
1. Locate 3 holes on mounting bracket
2. Observe both sides of reel housing and remove screws
that hold bracket pivots in reel. Remove pivots and bracket
from reel.
3. Mount bracket to surface.
4. Re-install reel to bracket with the pivots. Re-install screws.
SAVE THESE INSTRUCTIONS! READ ALL INSTRUCTIONS!
CAUTION: Read all instructions and warnings before operating this product.
CAUTION: Inspect hose before each use. Do not exceed 150 psi working pressure. Do not kink, twist, knot or abrade hose. Do not
wrap hose around body. Keep hose away from hot surfaces and/or chemicals. KEEP CHILDREN AWAY FROM WORK AREA!
Part No.: L8251FZP
Retractable Air Hose Reel, 50 ft.
Owner’s Instructions
OPERATION
The reel can lock the air hose at approximately 17-inch intervals.
Each latching interval is announced by a series of five "clicks."
This "ratcheting" sound lets you know that the reel is in the
latching zone as the air hose is pulled out.
1. Latching Hose -
After pulling out the desired length of hose, allow it to
retract slightly until you feel it stop. The reel is now latched.
2. Rewinding Hose -
Pull out approximately one extra foot from latch position and
allow hose to retract. The reel will continue rewinding until
hose is fully retracted. Do not allow the hose to rewind
uncontrolled back into the reel. Personal injury can result.
3. Hose Stopper Adjustment -
To modify the hose stopper position, pull out hose to the
desired length and latch reel. Loosen screws holding the
two halves of the hose stopper together, slide stopper to
opening of reel and tighten screws.
NOTE: ENSURE THE REEL IS COMPLETELY LATCHED
BEFORE LOOSENING THE HOSE STOPPER.
4. Do not extend hose beyond the indicator shown in the image below.
Legacy Manufacturing Company
Marion, IA, 52302 USA
Ph: 319.373.7305 service@legacymfg.com
legacymfg.com
INS8251FZP
(Published 10/21/2021)
Bracket
mounting holes
Red label indicator located at end of hose

Summary

Safety Instructions

Installation and Mounting Options

Operation

Latching Hose

Process to secure the air hose at desired length using the reel's ratcheting mechanism.

Rewinding Hose

Procedure to retract the air hose fully, emphasizing controlled retraction.

Hose Stopper Adjustment

How to modify the hose stopper position for optimal hose extension.

Repair Instructions

Replacing Extension Hose Part 1

First steps for replacing the extension hose, involving initial hose extension and retraction.

Replacing Extension Hose Part 2

Removing the swivel cover and screws during hose replacement.

Replacing Extension Hose Part 3

Detaching the swivel body, hose clamp, and bend restrictor.

Replacing Extension Hose Part 4

Separating the hose from the swivel and reel assembly.

Replacing Extension Hose Part 5

Installing the new replacement reel hose into the drum.

Replacing Extension Hose Part 6

Attaching the bend restrictor and clamp to the new hose.

Replacing Extension Hose Part 7

Installing the swivel body, washer, and c-clip onto the axle shaft.

Replacing Extension Hose Part 8

Installing the swivel cover and securing it with screws.

Replacing Extension Hose Part 9

Re-installing hose stopper and small gear correctly before final hose retraction.

Replacing Extension Hose Part 10

Final assembly of belt, covers, and securing screws after hose replacement.

Replacing Lead-in Hose

Steps to remove and replace the lead-in hose assembly.

Replacement Parts

Overview

1. Function Description
2. Important Technical Specifications
3. Usage Features
4. Maintenance Features

The document describes the Flexzilla Retractable Air Hose Reel, 50 ft. (Part No.: L8251FZP), a premium tool designed for efficient and safe management of air hoses in various work environments.

Function Description:

The Flexzilla Retractable Air Hose Reel is designed to store and deploy a 50-foot air hose, automatically locking it at desired lengths and retracting it when work is completed. This mechanism helps keep the work area organized, prevents tripping hazards, and protects the hose from damage. The reel features a "ratcheting" sound, indicating latching intervals approximately every 17 inches, which allows users to easily identify when the hose is in a locked position. The device is built for durability and ease of use, with clear instructions for both operation and maintenance.

Important Technical Specifications:

• Part Number: L8251FZP
• Hose Length: 50 ft.
• Hose Diameter: 3/8 inch (for replacement hose RP005051-FZ and lead-in hose L8251FZLI)
• Maximum Working Pressure: Do not exceed 150 psi.
• Latching Intervals: Approximately 17 inches, indicated by a series of five "clicks."
• Recommended Wall Mounting Height: 5 ft. (1.5 m) to 8 ft. (2.5 m)
• Recommended Ceiling Mounting Height: 8 ft. (2.5 m) to 10 ft. (3 m)
• Mounting Fasteners: Requires hex head fasteners up to 5/16" (8 mm) in diameter, with a minimum 1/2" (12.5 mm) hex head (fasteners not included).
• Mounting Bracket Dimensions:
  • Overall Height: Approximately 19.3 inches (490.2 mm)
  • Width: 7.283 inches (185 mm)
  • Vertical Hole Spacing (top to middle): 10.094 inches (256.4 mm)
  • Vertical Hole Spacing (middle to bottom): 10.094 inches (256.4 mm)
  • Horizontal Hole Spacing: 1.181 inches (78 mm)
• Warranty: 5-year limited warranty.

Usage Features:

• Automatic Latching: The reel locks the air hose at approximately 17-inch intervals. To latch, pull out the desired length and allow it to retract slightly until it stops.
• Controlled Rewinding: To rewind, pull out approximately one extra foot from the latched position and allow the hose to retract. Users are cautioned to prevent uncontrolled rewinding to avoid personal injury.
• Hose Stopper Adjustment: The hose stopper position can be modified by loosening its screws, sliding it to the desired position at the reel's opening, and then tightening the screws. It is crucial to ensure the reel is completely latched before loosening the hose stopper.
• Red Label Indicator: A red label indicator at the end of the hose signifies the maximum extension point, which should not be exceeded.
• Mounting Options: The reel can be mounted on walls or ceilings. Installation involves locating three holes on the mounting bracket, removing screws to detach pivots and the bracket from the reel housing, mounting the bracket to a surface, and then re-installing the reel with the pivots and screws.
• Safety Precautions:
  • Do not allow tools to hang on the end of the hose when not in use.
  • Prevent the hose from contacting hot, sharp, or heated surfaces.
  • Always recoil the hose completely after use.
  • Do not allow uncontrolled hose retraction.
  • Inspect the hose before each use.
  • Do not kink, twist, knot, or abrade the hose.
  • Do not wrap the hose around the body.
  • Keep the hose away from hot surfaces and chemicals.
  • Keep children away from the work area.

Maintenance Features:

The manual provides detailed repair instructions for replacing both the extension hose and the lead-in hose, ensuring the longevity and continued functionality of the reel.

• Replacing Extension Hose (RP005051-FZ): This multi-part process involves disassembling various components of the reel, including screws, belt cover, gear cover, belt, small gear, swivel cover, C-clip, washer, swivel body, hose clamp, and bend restrictor. The new hose is then installed by carefully following steps for threading, reassembling the swivel, installing the swivel cover, positioning the hose stopper, re-installing the small gear (rotating clockwise until aligned with the layering window's right edge), and finally reassembling the belt, covers, and screws. The process concludes with releasing the latch and allowing the spring to retract the new hose slowly.
• Replacing Lead-in Hose (L8251FZLI): This involves removing four screws, the cover, lifting a locking finger on the fitting, rotating counter-clockwise, pulling the fitting out of the reel, and replacing it with the new lead-in hose.
• Replacement Parts:
  • L8251FZLI: Lead-in air hose 3/8in. x 5ft.
  • RP005051-FZ: Replacement air hose 3/8in. x 50ft.
  • RP018251: Hose stopper

These comprehensive instructions allow users to perform common repairs and replace worn components, extending the life of the Flexzilla Retractable Air Hose Reel.

Legacy FLEXZILLA PRO Specifications