LEMKEN Zirkon 12

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Table of Contents5
Contents5
General Information12
Liability12
Guarantee12
Copyright13
Optional Accessories13
Symbols Used in the Operating Instructions14
Hazard Classes14
Information14
Environmental Protection14
Indication of Passages15
Safety Measures and Precautions16
Target Group16
Intended Use16
Safety Features of the Device17
Safety and Warning Signs17
General Information17
Meaning of Warning Signs17
Meaning of Other Symbols20
Symbol Positions21
Special Safety Instructions22
Hazardous Areas24
Hazardous Areas During Operation of the Implement24
Residual Risks25
Hazard Caused by Mechanical Systems25
Hazard Caused by Hydraulic Systems25
Applicable Rules and Regulations25
Operation on Public Highways26
Lighting System and Identification26
Requirements of the Tractor26
Axle Loads27
Check before Departure30
Correct Behaviour in Road Traffic31
Obligation of the Operator31
Operating the Device Safely32
General Information32
Personnel Selection and Qualifications33
Hydraulic System33
Power Take-Off Operation34
Handing over the Device36
Layout and Description37
Overview37
Description39
Headstock39
Tines39
Wheel Track Eliminators39
Feed Disc40
Lighting System40
Power Takeoff Shaft Drive-Through40
Gearbox40
Rollers41
Levelling Beam41
Gear Trough41
Three Point Linkage, Hydraulic41
Side Blades42
Track Markers42
Preparation of the Tractor43
Tyres43
Lift Rods43
Check Chains/Stabilisers on the Three-Point Linkage43
Pendulum Compensation43
Hydraulic Equipment Required44
Power Sources Required45
Three-Point Connection45
Hydraulic System47
Transport47
Work Assignment47
Coupling and Uncoupling47
Preparing the Implement48
Top Link and Lower Links48
Working Depth48
Rear Levelling Bar48
Wheelmark Eradicators49
Scrapers49
Attaching and Detaching the Implement50
Coupling50
Uncoupling52
Tips for Travel on Public Roads54
Installing the Lighting Equipment54
Feed Discs56
Hydraulic Three-Point Linkage56
Track Markers57
Operation58
Removing the Lighting Equipment58
Turning at the Headland59
Settings60
Cardan Shaft61
General61
Changing the Distance between the Implement and the Tractor63
Shortening the Cardan Shaft64
RPM Monitoring65
Manual Gearbox65
General65
Rotor Speeds66
Horizontal Position68
Working Depth69
Mechanical Adjustment69
Hydraulic Adjustment70
Blade Tines71
Blade Tines with a Quick-Change System72
Change in the Direction of Rotation of the Rotors73
Side Blade75
Retracting the Side Blades76
Extending the Side Blades77
Side Blade Extension78
Wheelmark Eradicator78
Relocation at the Side78
Adjusting the Working Depth79
Feed Discs80
Relocation at the Side80
Adjusting the Working Depth80
Protective Equipment80
Power Take-Off82
Levelling Beam83
Rear-Mounted Levelling Beam83
Forward-Mounted Levelling Beam83
Track Markers84
Shearing Protection86
Rollers87
General87
Setting the Scrapers88
Roller Inclination88
Mounting a LEMKEN Seed Drill90
Coupling Partsfor Mounting a Solitair Seed Drill90
Coupling Parts for Mounting Saphir Seed Drill90
Coupling A-Frame91
Hydraulic Three-Point Linkage92
Adjusting the Hydraulic Three-Point Linkage92
Mounting an Attachment93
Lowering the Attachment94
Hoisting Limiter94
Front Mounting95
Front Mounting Headstock95
Front-Mounted Tube Bar Roller95
Switching off the Device96
Shutting down the Device in an Emergency96
Disposal96
Maintenance and Repairs97
Special Safety Instructions97
General97
Personnel Qualifications97
Protective Equipment97
Immobilise the Implement for Maintenance and Repairs98
Working on the Hydraulics98
Working on the Electrics98
Working under the Raised Device99
Utilised Tool99
Environmental Protection100
Check the Connections to the Tractor101
Hydraulic Connections101
Electrical Connections101
Maintenance Intervals102
After Commissioning (Within 2 Hours)102
Daily Check102
Weekly Check102
Oil Changing103
Manual Gearbox103
Oil Change Intervals104
Gear Trough104
Gear Trough Fans105
Lubrication106
Overview of Lubrication Points107
Rotor Bearings108
Tightening Torques108
General Information108
Bolts and Nuts Made of Steel109
Checking Connections to the Tractor109
Hydraulic Connections109
Electrics110
Tines110
Scrapers110
Cardan Shaft111
Hydraulic Hoses111
Troubleshooting112
General Information112
Hydraulic Equipment112
Technical Data113
Identification Plate114
Noise, Airborne Sound115
Notes115
Index116

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LEMKEN Zirkon 12 - Page 2

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