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Lemmer DC1600 User Manual

Lemmer DC1600
32 pages
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DC-7700
WARNING..Read all instructions carefully before assembling components and operating sprayer. Incorrect procedure could result in damage to the
unit, severe personal injury and/or property damage. When spraying flammable materials, sprayer must be placed at least 20 feet from target in a well-
ventilated area. Vapours can be ignited by static discharge or electrical sparks and result in severe personal injury. LEMMER airless sprayers generate
high fluid pressure. Improper use could result in an injection injury.
OWNER'S MANUAL
DC1600, DC2000, DC3100, DC5700, DC7700
VANCOUVER • CALGARY • TORONTO • MONTRÉAL
DC-1600n
DC-3100
DC-2000
DC-5700
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Lemmer DC1600 Specifications

General IconGeneral
BrandLemmer
ModelDC1600
CategoryPaint Sprayer
LanguageEnglish

Summary

General Safety Precautions

Injection Hazards and Medical Advice

Covers injection risks, penetration injuries, and immediate medical treatment.

Fluid and Environmental Safety

Details precautions for flammable fluids, ventilation, chemical solvents, and electrical safety.

Operational Safety Guidelines

Provides advice on safe spraying techniques, tip handling, and equipment maintenance.

Equipment Operation Safety

Hose and Trigger Guard Safety

Ensures proper hose handling and emphasizes the importance of the trigger guard.

Shut Down and Thermal Reset Procedures

Outlines the correct shutdown process and explains the thermal reset function.

Electrical and Extension Cord Requirements

Specifies electrical connections, grounding, and recommended extension cord types/sizes.

Introduction to Lemmer Sprayers

Product Overview and Capabilities

Introduces Lemmer's paint spraying systems and their capabilities.

Product Specifications

Technical Specifications Table

Details model-specific data including weight, capacity, pressure, and dimensions.

Pump Components Overview

Spray Gun and Safety Features

Describes the airless spray gun, its safety lock, and handling precautions.

Pump System Components

Explains the piston pump, speed reducer, motors, and pressure control systems.

Sprayer Component Illustrations

Diagrams showing the main parts of the DC-2000 and DC-3100 sprayers.

Setting Up Your Sprayer

Tools Needed and Setup Procedure

Lists necessary tools and provides step-by-step instructions for assembling the sprayer.

L-65 Gun Components

Illustrates and labels the parts of the L-65 spray gun.

TIP SELECTION

Tip Selection Guidance

Provides chart interpretation and advice on choosing tips based on paint type and fan width.

Tip Usage and Filter Protection

Discusses tip wear impact and the role of filters in maintaining tip performance.

ZIP TIP & BIG BARREL TECHNOLOGY

Tip System Features and Operation

Details the advantages of Zip Tip and Big Barrel systems and how to use them.

Component Parts Lists

Lists the specific parts for Zip Tip and Big Barrel systems.

SELECTING TIP SIZE AND PROPER FILTER

Coating and Viscosity Guidelines

Guides on choosing tips based on paint type, viscosity, and fan size.

Pump Limits and Tip Usage

Covers maximum tip sizes for pumps, wear effects, and usage reminders.

STARTUP AND OPERATION PROCEDURES

Priming and Flushing the Unit

Detailed steps for priming with solvent or paint, and flushing the system.

Spray Patterns and Shutdown

Illustrates spray patterns and provides instructions for safely turning off the unit.

Airless Spraying Techniques

Painting and Tip Selection Guidance

Advises on pressure adjustment and tip selection for optimal spray patterns.

Proper Spray Painting Method

Details techniques for gun movement, trigger control, and overlap.

Troubleshooting and Maintenance Tips

Covers sprayer maintenance, paint preparation, tip care, and hose/electrical safety.

CLEANING AND STORAGE INSTRUCTIONS

General and Flammable Solvent Cleaning

Provides procedures for cleaning with water, solvents, and specific warnings for flammable agents.

Component Cleaning and Storage

Details cleaning for specific parts like the gun and filter, and guidelines for storing the unit.

PUMP AND GUN MAINTENANCE

Gun, Tip, and Packing Maintenance

Covers maintenance of spray gun, tips, pump packings, and check valves.

Replacing the Prime/Spray Valve

Provides a step-by-step guide for replacing the prime/spray valve assembly.

DC-3100 SERVICE PROCEDURES

Filter, Motor, and Gear Replacement

Instructions for replacing pump filter, motor assembly, and gears.

Brush, Transducer, and Valve Replacement

Covers replacement of motor brushes, transducer, and other valve components.

DC-3100 SERVICE PROCEDURES (Continued)

Servicing the Valves

Explains how to clean, reverse, or replace inlet and outlet valve seats.

Repacking the Fluid Section

Step-by-step guide for replacing packings in the fluid section of the pump.

DC-3100 & DC-7700 SERVICE PROCEDURES

Valve and Fluid Section Servicing

Details on servicing pump valves and repacking the fluid section.

Motor and Gear Replacement (DC-7700)

Instructions for replacing the motor assembly and gears in the DC-7700.

Transducer Replacement (DC-7700)

Guide for replacing the pressure transducer in the DC-7700.

DC-7700 MAINTENANCE & SERVICE (Continued)

Transducer and Fluid Section Service

Details on replacing the transducer and repacking the fluid section for the DC-7700.

TROUBLESHOOTING GUIDE

Startup and Paint Flow Issues

Addresses problems with the sprayer not starting or not drawing paint.

Pressure, Pattern, and Gun Issues

Covers low pressure, poor spray patterns, and gun-related problems like leaks or not shutting off.

EXPLORE OTHER LEMMER PRODUCTS

Specialized Spraying Systems

Overview of rustproofing, HVLP, and electrostatic sprayers.

Air Spray Guns, Pumps, and Accessories

Details conventional air spray equipment, electric/gas pumps, and general accessories.

Linemarkers and Automatic Guns

Mentions specific equipment like linemarkers and automatic guns.

AIRLESS SPRAY EQUIPMENT ACCESSORIES

Spray Tips, Hoses, and Filters

Lists various spray tips, extensions, hoses, connectors, and filters.

Maintenance and Safety Accessories

Includes pipe coating tips, strainer bags, overalls, pole guns, gauge kits, and respirators.

L-60 SPRAY GUN PARTS AND SERVICE

L-60 Spray Gun Specifications and Parts

Lists specifications, parts, and accessories for the L-60 spray gun.

L-60 SPRAY GUN OVERHAUL PROCEDURE

Shut Down and Disassembly Steps

Details the shutdown procedure and steps for disassembling the L-60 spray gun.

Reassembly and Trigger Safety Adjustment

Guides on reassembling the gun and correctly adjusting the trigger safety lock.

DC-2000 AIRLESS PUMP PARTS DIAGRAM

DC-2000 Component Identification

Lists all numbered parts for the DC-2000 airless piston pump on a cart.

Torque Specifications and Repair Kits

Highlights torque values for critical parts and lists available packing and repair kits.

DC-2000 SERVICE AND MAINTENANCE

Daily and Extended Maintenance

Briefly covers daily cleaning and notes on part wear for extended maintenance.

Fluid Section Service Procedures

Provides detailed steps for disassembling and assembling the DC-2000 fluid section.

DC-3100/DC-4600 PARTS DIAGRAM

Component Identification

Lists numbered parts for DC-3100, DC-3100N, and DC-4600 models.

Specific Parts and Kits

Details parts for DC-4600 brush version and packing kit information.

DC-3100/DC-4600 PARTS LIST

Detailed Parts Listing

Comprehensive list of parts for DC-3100, DC-3100N, and DC-4600 pumps.

Packing Kits and Accessories

Lists available packing kits and related accessories for these models.

DC-7700 PARTS DIAGRAM

Component Identification and Notes

Lists numbered parts for DC-7700, including torque values and installation notes.

Packing Kit Information

Lists the contents of the packing kit for the DC-7700.

DC-7700 PARTS LIST

Comprehensive Parts Listing

Detailed listing of all parts for the DC-7700 sprayer.

Packing Kits and Fluid Section Assemblies

Lists packing kits and fluid section assemblies for the DC-7700.

DC-1600N REPAIR KIT INSTRUCTIONS

Fluid Section Disassembly and Assembly

Step-by-step guide for disassembling and assembling the DC-1600N fluid section.

LEMMER SPRAY SYSTEMS LTD. INFORMATION

Canadian Distribution Network

Lists Lemmer's locations and contact information across Canada.

Limited One-Year Warranty Details

Details the terms and conditions of the limited one-year warranty provided by Lemmer.

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