0650329-56 / 506265-03 Issue 1924 Page 3 of 13
Maintain all required clearances to combustible surfaces 
as stated on the unit rating plate.
Supply and return ductwork must be adequately sized to 
meet the system’s air requirements and static pressure 
capabilities. Ductwork should be insulated with a minimum 
of  1”  thick  insulation  with  a  vapor  barrier  in  conditioned 
areas  or  2”  minimum  in  unconditioned  areas.  Connect 
supply air duct to the ange on top of the unit. If an isolation 
connector is used, it must be non-ammable.
Sheet  metal  ductwork  run  in  unconditioned  spaces must 
be  insulated  and  covered  with  a  vapor  barrier.  Fibrous 
ductwork  may  be  used  if  constructed  and  installed  in 
accordance  with  SMACNA  Construction  Standard  on 
Fibrous Glass Ducts. Check local codes for requirements 
on ductwork and insulation.
Duct system must be designed within the range of external 
static pressure the unit is designed to operate against. It 
is  important  that  the  system  airow  be  adequate.  Make 
sure  supply  and  return  ductwork,  grills,  special  lters, 
accessories, etc. are accounted for in total resistance. 
Supply plenum is attached to the duct anges supplied on 
the unit around the blower outlet.
Supply  plenum  should  be  the  same  size  as  the  anged 
opening provided around the blower outlet and should be 
installed as recommended in ASHRAE or ACCA Manual D.
The plenum forms an extension of the blower housing and 
minimizes air expansion losses from the blower.
If an elbow is included in the plenum close to the unit, it 
must not be smaller than the dimensions of the supply duct 
ange on the unit.
Non-Ducted Return Closet Installation
The cabinet can be installed in a closet with a false bottom 
to  form  a  return  air  plenum  or  be  installed  with  a  return 
air plenum under the unit. Louvers or return air grilles are 
eld supplied. Local codes may limit application of systems 
without a ducted return to single story buildings.
•  Install louvers in a closet. Use the free area of louver or 
grille to determine the size opening required to provide 
the free area for metal louvers or grilles.
•  If the free area is not known, assume a 25% free area 
for wood or a 75% free area for metal louvers or grilles.
•  If the return air plenum is used, the return air grille 
should be immediately in front of the opening in the 
plenum to allow for the free ow of return air.
When not installed in front of the opening, there must be 
adequate  clearance around  the  unit  to  allow  for  the  free 
ow of return air.
Nominal Tons Air 
Conditioning & Nominal Air 
Flow
Square Inch Surface Area & Nominal Size
Minimum Return Air Free 
Area
Disposable Filters Washable Filters
Up through 2 ton 
800 - 900 CFM
432 sq. in. 
20” x 25”
260 sq. in. 
15” x 20”
260 sq. in.
2-1/2 ton 
900 - 1000 CFM
480 sq. in. 
20” x 30”
288 sq. in. 
14” x 25”
288 sq. in.
3 tons 
1300 - 1500 CFM
576 sq. in. 
14” x 25” (2)
346 sq. in. 
16” x 25”
346 sq. in.
3-1/2 tons 
1300 - 1500 CFM
672 sq. in. 
16” x 25” (2)
404 sq. in. 
20” x 25”
404 sq. in.
4 tons 
1500 - 1700 CFM
768 sq. in. 
20” x 25” (2)
461 sq. in. 
20” x 25”
461 sq. in.
5 tons 
1900 - 2100 CFM
960 sq. in. 
20” x 30” (2)
576 sq. in. 
24” x 25”
576 sq. in.
Table 1. Recommended Remote Filter Sizes