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Lennox CG90UB User Manual

Lennox CG90UB
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# 45466K003 Page 1
INSTALLATION INSTRUCTIONS
G1D91BU, G1D93BC, G1D93BU, CG90CB, & CG90UB
High Efficiency 90+ Condensing Gas Furnace
Manufactured By
A.A.C.
A Lennox International Company
421 Monroe Street
Bellevue, OH 44811
The installation of the furnace, wiring, warm air ducts, venting, etc. must conform to the requirements of the
National Fire Protection Association; the National Fuel Gas Code, ANSI Z223.1/NFPA No. 54 (latest edition)
and the National Electrical Code, ANSI/NFPA No. 70 (latest edition) in the United States; CSA B149.1
(latest edition) Natural Gas and Propane Installation Codes and the Canadian Electrical Code Part 1, CSA
22.1 (latest edition) in Canada; and any state or provincial laws, local ordinances (including plumbing or
wastewater codes), or local gas utility requirements. Local authorities having jurisdiction should be con-
sulted before installation is made. Such applicable regulations or requirements take precedence over the
general instructions in this manual.
IMPORTANT
Do not store combustible materials, including
gasoline and other flammable vapors and
liquids, near the furnace, vent pipe, or warm
air ducts. The homeowner should be cau-
tioned that the furnace area must not be
used as a broom closet or for any other
storage purposes. Such uses may result in
actions that could cause property damage,
personal injury, or death.
WARNING
This furnace is not approved for installation in
a mobile home. Do not install this furnace in a
mobile home. Installation in a mobile home
could result in actions that could cause prop-
erty damage, personal injury, or death.
WARNING
Improper installation, adjustment, alteration, service, or maintenance can cause
injury or property damage. Refer to this manual. For assistance or additional informa-
tion, consult a qualified installer, service agency, or the gas supplier.
WARNING
TABLE OF CONTENTS
SAFETY ................................................. 2
INSTALLATION....................................... 3
START-UP ............................................ 19
OPERATION ........................................ 20
MAINTENANCE ................................... 23
REPAIR PARTS .................................... 24
CONTROL SYSTEM DIAGNOSTICS .. 25
WIRING DIAGRAMS ............................ 26
®
®
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Lennox CG90UB Specifications

General IconGeneral
BrandLennox
ModelCG90UB
CategoryFurnace
LanguageEnglish

Summary

SAFETY GUIDELINES

Installation Safety Precautions

Critical safety rules and precautions to follow during furnace installation.

INSTALLATION PROCEDURES

Location Selection Criteria

Selecting an appropriate and safe location for furnace installation.

Clearance Requirements

Minimum clearances needed around the furnace for safe operation.

COMBUSTION AND VENTILATION AIR

Unconfined Space Air Supply

Air provision for furnaces installed in unconfined spaces.

Confined Space Air Supply

Air provision for furnaces installed in confined spaces.

Contaminated Air Risks

Hazards and prevention of using contaminated indoor air for combustion.

VENTING SYSTEM REQUIREMENTS

SIDEWALL VENT CLEARANCES (DIRECT VENT)

SIDEWALL VENT CLEARANCES (NON-DIRECT VENT)

UPFLOW DIRECT VENT INSTALLATION

UPFLOW NON-DIRECT VENT INSTALLATION

COUNTERFLOW DIRECT VENT INSTALLATION

COUNTERFLOW NON-DIRECT VENT INSTALLATION

GAS SUPPLY AND PIPING INSTALLATION

ELECTRICAL WIRING AND COMPONENTS

START-UP AND SHUTDOWN PROCEDURES

Furnace Start-Up Procedure

Step-by-step guide for safely starting the furnace.

Furnace Shutdown Procedure

Step-by-step guide for safely shutting down the furnace.

FURNACE OPERATION MODES

GAS INPUT ADJUSTMENT AND TEMPERATURE RISE

Adjusting Gas Input Rate

Procedure for checking and adjusting gas input to the furnace.

Temperature Rise Adjustment

How to adjust blower speed to maintain proper temperature rise.

ROUTINE MAINTENANCE PROCEDURES

CONTROL SYSTEM DIAGNOSTICS

Initial Troubleshooting Checks

Basic visual checks before diagnosing control system issues.

Fault Code History

How to access and interpret stored fault codes from the control board.

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