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7. Combustion Air Inducer (B6) and Cold End Header
Box
All units use a two-speed combustion air inducer to move
air through the burners and heat exchanger during heating
operation. The blower uses a 120VAC motor. The motor
operates during all heating operation and is controlled by
integrated control control A92. The inducer also operates
for 15 seconds before burner ignition (pre-purge) and for 5
seconds after the gas valve closes (post-purge).
The inducer operates on low speed during rst-stage
heat, then switches to high speed for second stage heat.
The combustion air inducer is installed on the cold end
header box (CEHB). The cold end header box is a sin-
gle piece made of hard plastic. The box has an internal
channel where the combustion air inducer creates neg-
ative pressure at unit start up. The channel contains an
orice used to regulate ow created by the combustion air
inducer. The box has pressure taps for the combustion air
inducer pressure switch hoses. The pressure switch mea-
sures the pressure dierential across the cold end head-
er box orice or dierence in the channel and the box.
If replacement is necessary the gaskets used to seal
the box to the vestibule panel and the combustion air
inducer to the box, must also be replaced.
A pressure switch measures the pressure dierential
across the CEHB orice to prove inducer operation. The
CEHB orice will be dierent for each model. See table
10 for orice sizes. When the proving switch opens, the
furnace control (A92) immediately closes the gas valve to
prevent burner operation.
TABLE 10
Unit CEHB Orice Size
-045 0.618
070-1, -2 0.810
-070-3 and later 0.920
-090 0.920
-110 1.040
8. Combustion Air Inducer Pressure Switch (S18)
(Figure 16)
Units are equipped with a dual combustion air pressure
switch (rst and second stage) located on the CEHB. The
switch is connected to the cold end header box by means
of exible silicone hoses. It monitors negative dierential
pressure across the cold end header box orice.
The switches are a single-pole single-throw pressure
switches electrically connected to the integrated control.
The purpose of the switches is to prevent burner operation
if the combustion air inducer is not operating, the inlet or
exhaust pipes or heat exchanger are restricted.On heat
demand (rst or second stage) the switch senses that the
combustion air inducer is operating. It closes a circuit to
the integrated control when pressure across the CEHB or-
ice becomes greater then the switch set point
Set points vary depending on unit size. See table 11. Both
pressures sensed by the switches are negative relative
to atmospheric pressure. If the inlet or exhaust pipes, or
the heat exchanger become obstructed, the switch sens-
es the loss of dierential pressure and opens the circuit to
the furnace integrated control and gas valve. A bleed port
on the switch allows relatively dry air in the vestibule to
purge switch tubing, to prevent condensate build up.
3/16 Terminals
Low Fire Switch
High Fire Switch
1/4
" Terminals
Tap (negative - )
Tap (positive +)
Combustion Air Inducer Pressure Switch
FIGURE 16
NOTE - The switch is factory set and is not eld adjust-
able. It is a safety shut-down control in the furnace and
must not be by-passed for any reason. If switch is closed
or bypassed, the control will not initiate ignition at start up.
TABLE 11
0- 4500’
Unit Set Point Low Heat Set Point High Heat
-045 0.35 0.60
-070-1, -2 0.45 0.90
-070-3 & later 0.45 0.81
-090 0.50 0.90
-110 0.45 0.90
TABLE 12
4501 - 7500’
Unit Set Point Low Heat Set Point High Heat
-045 0.35 0.55
-070-1, -2 0.45 0.81
-070-3 & later 0.45 0.70
-090 0.50 0.85
-110 0.45 0.81
TABLE 13
7501 - 10,000’
Unit Set Point Low Heat Set Point High Heat
-045 0.35 0.50
-070-1, -2 0.41 0.74
-070-3 & later 0.40 0.65
-090 0.45 0.81
-110 0.41 0.74