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Lennox Elite XP13-042-230 User Manual

Lennox Elite XP13-042-230
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06/11 506728−01
*2P0611* *P506728-01*
Page 1
2011 Lennox Industries Inc.
Dallas, Texas, USA
These instructions are intended as a
general guide and do not supersede
local codes in any way. Consult
authorities having jurisdiction before
installation.
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
NOTICE TO INSTALLER
BRAZING LINE SET TO SERVICE VALVES
It is imperative to follow the brazing technique illustrated starting on
page 12 to avoid damaging the service valve’s internal seals.
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause personal injury, loss of life, or
damage to property.
Installation and service must be performed by a licensed
professional installer (or equivalent) or a service agency.
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of
refrigerant (CFCs, HFCs, and HCFCs) as of July 1,
1992. Approved methods of recovery, recycling or
reclaiming must be followed. Fines and/or incarceration
may be levied for noncompliance.
IMPORTANT
This unit must be matched with an indoor coil as
specified in Lennox’ Engineering Handbook. Coils
previously charged with HCFC−22 must be flushed.
CAUTION
Physical contact with metal edges and corners while
applying excessive force or rapid motion can result in
personal injury. Be aware of, and use caution when
working near these areas during installation or while
servicing this equipment.
INSTALLATION
INSTRUCTIONS
Elite
®
Series XP13 Units
HEAT PUMPS
506728−01
06/11
Supersedes 04/11
Litho U.S.A.
TABLE OF CONTENTS
Shipping and Packing List 1. . . . . . . . . . . . . . . . . . . . . .
General 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model Number Identification 2. . . . . . . . . . . . . . . . . . . .
Unit Dimensions 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unit Parts Arrangement 3. . . . . . . . . . . . . . . . . . . . . . . .
Caps and Fasteners Torque Requirements 4. . . . . . . .
Operating Gauge Set and Service Valves 4. . . . . . . . .
Recovering Refrigerant from Existing System 6. . . . .
New Outdoor Unit Placement 7. . . . . . . . . . . . . . . . . . .
Removing and Installing Panels 9. . . . . . . . . . . . . . . . .
Line Set Requirements 10. . . . . . . . . . . . . . . . . . . . . . . . .
Brazing Connections 12. . . . . . . . . . . . . . . . . . . . . . . . . . .
Indoor Refrigerant Metering Device Removal and
Flushing Line Set and Indoor Coil 15. . . . . . . . . . . . . . . .
Installing New Indoor Metering Device 16. . . . . . . . . . . .
Leak Test Line Set and Indoor Coil 17. . . . . . . . . . . . . . .
Evacuating Line Set and Indoor Coil 18. . . . . . . . . . . . .
Electrical Connections 19. . . . . . . . . . . . . . . . . . . . . . . . .
Unit Start−Up 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Servicing and Weighing In Refrigerant for Units
Delivered Void of Charge 22. . . . . . . . . . . . . . . . . . . . . . .
Optimizing System Refrigerant Charge 24. . . . . . . . . . .
System Operation 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Defrost System 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance (Dealer and Homeowner) 30. . . . . . . . . . .
Start−up and Performance Checklist 32. . . . . . . . . . . . . .
Shipping and Packing List
Check the unit for shipping damage and listed times below
are intact. If damaged, or if parts are missing, immediately
contact the last shipping carrier.
1  Assembled XP13 outdoor unit
General
The XP13 outdoor unit uses HFC−410A refrigerant. This
unit must be installed with a matching indoor blower coil
and line set as outlined in the XP13 Engineering
Handbook. These outdoor units are designed for use in
check / expansion valve (CTXV) systems only and are not
to be used with other refrigerant flow control devices. An
indoor coil check / expansion valve approved for use with
HFC−410A must be ordered separately and installed prior
to operating the unit.
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Lennox Elite XP13-042-230 Specifications

General IconGeneral
BrandLennox
ModelElite XP13-042-230
CategoryHeat Pump
LanguageEnglish

Summary

Important Notices and Warnings

Notice to Installer

Crucial advice for installers regarding brazing line sets to service valves.

General Safety Warnings

Covers potential injury, loss of life, or property damage from improper installation.

Refrigerant Handling and Environmental Compliance

Adherence to Clean Air Act for refrigerant venting and proper recovery methods.

Operating Gauge Set and Service Valves

Operating Service Valves

Recovering Refrigerant from Existing System

New Outdoor Unit Placement

Line Set Requirements

Brazing Connections

Brazing Safety Warnings

Important safety warnings regarding fire, explosion, and hazardous materials.

Brazing Rod and Flux Requirements

Specifications for silver alloy brazing rods and flux.

Brazing Procedures

Cut and Debur Lines

Instructions for preparing refrigerant line ends before brazing.

Attach Manifold Gauge Set for Brazing

Steps for connecting the manifold gauge set with nitrogen flow.

Brazing Procedures (continued)

Wrap Service Valves

How to protect service valves and paint during brazing.

Flow Nitrogen

Maintaining nitrogen flow during brazing for system protection.

Braze Line Set

The actual brazing process for connecting line sets.

Indoor Refrigerant Metering Device Removal and Flushing Line Set and Indoor Coil

Installing New Indoor Metering Device

Leak Test Line Set and Indoor Coil

Connect Gauge Set for Leak Testing

How to connect the manifold gauge set for leak detection.

Test for Leaks

Step-by-step procedure for testing the system for leaks.

Evacuating Line Set and Indoor Coil

Connect Gauge Set for Evacuation

Connecting the manifold gauge set and vacuum pump.

Evacuate the System

Detailed procedure for achieving the required vacuum level.

Electrical Connections

Unit Start-Up

Service and Weigh In Refrigerant for Outdoor Units Delivered Void of Charge

Leak Check, Repair and Evacuate

Procedures if the unit is void of refrigerant.

Connect Manifold Gauge Set and Weigh-In Charge

Detailed steps for connecting gauges and weighing in refrigerant.

Calculating System Charge for Outdoor Unit Void of Charge

Optimizing System Refrigerant Charge

Optimizing Procedure

Steps to optimize system charge using subcooling.

Optimizing Charge Using Subcooling

Calculate Subcooling

Determining subcooling value by subtracting temperatures.

Defrost System

Preservice Check

Start-Up and Performance Checklist

Sequence of Operation Verification

Verifying correct operation in heating and cooling modes.

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