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Lennox GSR14 User Manual

Lennox GSR14
38 pages
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Table of Contents

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Lennox GSR14 Specifications

General IconGeneral
BrandLennox
ModelGSR14
CategoryFurnace
LanguageEnglish

Summary

I - INTRODUCTION

Pulse Combustion Process

Explains the GSR14's unique pulse combustion process, including latent heat extraction and water condensation.

II - PARTS ARRANGEMENT

Component Identification Diagram

Illustrates and labels the various components of the GSR14 unit for easy identification.

III - SPECIFICATIONS

Technical Specifications by Model

Provides detailed technical data, including input/output Btuh, efficiency, and electrical characteristics for each model.

IV - UNIT COMPONENTS

Make-Up Box and Controls

Details the make-up box contents, including transformer, relays, and the Fan/Limit control.

Safety and Ignition Components

Secondary Limit and Ignition Control Systems

Describes the secondary limit safety device and various ignition control systems used in the unit.

Primary Control Functions

Ignition Sequence and Retrial Procedures

Explains the primary control's functions, including normal and retrial ignition sequences and timings.

Ignition Control Timing

Control Timing Variations by Manufacturer

Compares the specific ignition timings for Lennox GC-1, Watsco, and Gas Energy controls.

Gas Valves and Expansion Tank

Gas Valve Operation and Conversion

Details the gas valve, expansion tank function, and procedures for converting to L.P. gas.

Pressure and Airflow Control Components

Differential Pressure Switch and Flapper Valve

Explains the function of the differential pressure switch and the gas intake flapper valve.

Airflow and Combustion Components

Air Intake, Blower, and Heat Exchange Assembly

Describes components related to airflow, including the intake blower, flapper valve, combustion chamber, and heat exchanger.

Ignition and Blower System Components

Spark Plug, Sensor, and Blower Motor Details

Covers spark plug and sensor specifications, and blower motor and capacitor details.

Sequence of Operation

Heating Cycle Operational Steps

Details the step-by-step sequence of operation during a heating cycle, from thermostat demand to post-purge.

VI - PROPER INSTALLATION

Unit Handling, Mounting, and Drainage

Provides guidelines for safely transporting, supporting, and mounting the unit, including drain pan requirements.

Horizontal Mounting Orientation

Specifies the critical airflow direction (right to left) for horizontal mounting to ensure proper condensate drainage.

Installation Details and Requirements

Typical Installation Configurations

Illustrates various typical installation setups, including downflow, suspended, and attic configurations.

Condensate Management Installation

Condensate Line and Trap Installation

Covers installation of condensate lines, heat cable, drip leg traps, and ball float traps.

Field Wiring and Termination Requirements

Field Wiring Connections

Details field wiring connections to terminal strips and the overall wiring diagram for the unit.

Venting and Termination Requirements

Muffler, Insulation, and Termination Guidelines

Outlines requirements for mufflers, insulation, and intake/exhaust pipe terminations, including concentric and standard types.

VII - MAINTENANCE

Routine Maintenance Procedures

Covers scheduled maintenance tasks for the blower, filters, controls, and electrical components.

Typical Operating Characteristics

Operational Parameters and Safety Shutdowns

Details key operating parameters like manifold pressure, flame signal, exhaust data, and safety shutdown conditions.

Operational Parameters and Input Measurement

Component Temperatures, pH, and Gas Input Measurement

Discusses internal temperatures, condensate pH, acceptable input range, and how to measure gas input flow.

IX - NEW UNIT STARTUP

Initial Startup Procedures

Provides guidance for the initial startup of a new unit, including potential ignition cycles.

X - TROUBLESHOOTING

Troubleshooting Categories and Cautions

Outlines common problems, troubleshooting categories, and essential cautions before servicing the unit.

Component Checks and Diagnostics

Flapper Valve and Gas Orifice Checks

Details procedures for inspecting and testing the air and gas flapper valves, and checking the gas orifice.

Troubleshooting Specific Problems

Blower Issues and Abnormal Sound Diagnosis

Addresses specific problems like continuous blower operation, lack of airflow, and abnormal sounds.

Basic Diagnostic Flow Chart

Unit Will Not Run Diagnostic Flow Chart

A step-by-step flowchart to diagnose why the unit will not run, starting with electrical checks.

Advanced Troubleshooting Flow Charts

Gas, Spark, and Recirculation Checks

Flow charts for diagnosing gas supply, spark issues, and potential exhaust gas recirculation problems.

Specific Symptom Troubleshooting Flow Charts

Flow charts for diagnosing specific issues like sputtering starts, short run times, and premature shutdowns.

XI - UNIT ACCESSORIES

Low Ambient Thermostat Kit

Describes the low ambient thermostat kit and its operating sequence to prevent short-cycling.

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