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Lennox KGB060S4E User Manual

Lennox KGB060S4E
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Page 1
100004
KGB SERIES
Service Literature
2 to 7-1/2 ton
7 to 26 kW
May 2020
KGB024 through 090
The KGB packaged gas units are available in standard
cooling efficiency (024, 030, 036, 048 060, 072, 074 and
090). Cooling capacities range from 2 to 7-1/2 tons (7 to
26kW).
KGB024, 030, 036, 048, 060, 072, 074 units are avail
able in 65,000 BTUH heat capacity /KGB036, 048, 060,
072, 074 and 090 units are available in 108,000 BTUH
(105,000 BTUH in earlier built units ) heat capacity.
KGB048, 060, 072, 074 and 090 units are available in
150,000 BTUH (44 kW) heat sizes. Two stage heat is
available in units with 108,000 (105,000 in earlier built
units) and 150,000 BTUH capacities. Gas heat sections
are designed with aluminized steel tube heat exchang
ers.
Information contained in this manual is intended for use by
qualified service technicians only. All specifications are
subject to change. Procedures outlined in this manual are
presented as a recommendation only and do not super
sede or replace local or state codes.
If the unit must be lifted for service, rig unit by attaching four
cables to the holes located in the unit base rail (two holes at
each corner). Refer to the installation instructions for the
proper rigging technique.
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, person
al injury or loss of life. Installation and service must
be performed by a licensed professional installer (or
equivalent), service agency or the gas supplier.
WARNING
Electric shock hazard. Can cause injury
or death. Before attempting to perform
any service or maintenance, turn the
electrical power to unit OFF at discon
nect switch(es). Unit may have multiple
power supplies.
CAUTION
As with any mechanical equipment, contact with
sharp sheet metal edges can result in personal in
jury. Take care while handling this equipment and
wear gloves and protective clothing.
CAUTION
Electrostatic discharge can affect electronic
components. Take precautions during unit instal
lation and service to protect the unit's electronic
controls. Precautions will help to avoid control
exposure to electrostatic discharge by putting
the furnace, the control and the technician at the
same electrostatic potential. Neutralize electro
static charge by touching hand and all tools on an
unpainted unit surface, such as the gas valve or
blower deck, before performing any service pro
cedure.
ELECTROSTATIC DISCHARGE (ESD)
Precautions and Procedures
Table of Contents
Options Page 2.......................
Specifications Page 6..................
Spec. Gas Heat / High Altitude Page 13...
Blower Data Page 14...................
Electrical Data Page 31.................
I Unit Components Page 35.............
II Placement and Installation Page 48.....
III Start Up Operation Page 48...........
IV Charging Page 50...................
V System Service Checks Page 60.......
VI Maintenance Page 62................
VII Accessories Page 63................
VIII Diagrams Page 69..................

Table of Contents

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Lennox KGB060S4E Specifications

General IconGeneral
SeriesKGB
Cooling Capacity (BTU)60, 000
Heating Capacity (BTU)60, 000
Refrigerant TypeR-410A
Voltage (VAC)208/230
Phase1
Sound Level (dBA)76

Summary

ELECTROSTATIC DISCHARGE (ESD) Precautions and Procedures

SPECIFICATIONS - BLOWER DATA

Cooling Performance

Details cooling capacity, airflow, SEER, and EER ratings.

Refrigerant Charge

Specifies refrigerant type and quantity for different coils.

GAS HEAT SPECIFICATIONS

STANDARD GAS HEAT

Specifies heat input, output, and efficiency for standard gas heating.

LOW NOx GAS HEAT

Details specifications for low NOx gas heating models.

HIGH ALTITUDE DERATE

Provides derating factors for units installed at high altitudes.

BLOWER DATA TABLES

BELT DRIVE

Lists air volume data for belt drive blowers.

ELECTRICAL DATA

DIRECT DRIVE ECM

Details electrical specifications for ECM blower units.

DIRECT DRIVE PSC

Outlines electrical specs for PSC blower units.

KGB PARTS ARRANGEMENT

16-Burner Control A3

Determining Unit CFM

Single-Speed, Direct Drive Blowers

Guides on determining CFM for direct drive blowers using static pressure.

Belt Drive Blowers

Explains CFM determination for belt drive blowers.

Blower Speed Adjustment

FIELD-ADJUSTABLE BLOWER SPEEDS - DIRECT DRIVE 208/230V

Illustrates speed adjustment for direct drive blowers at 208/230V.

FIELD-ADJUSTABLE BLOWER SPEEDS - DIRECT DRIVE - 460/575V

Illustrates speed adjustment for direct drive blowers at 460/575V.

Blower Belt Adjustment

E-Blower Belt Adjustment

Details procedures for adjusting belt tension and alignment.

F-Blower Belt Adjustment - M Volt Units With 3 HP Blowers Equipped With A Belt Tensioner

G-Check Belt Tension - Units Not Equipped With A Belt Tensioner

II-PLACEMENT AND INSTALLATION

III-START UP - OPERATION

A-Preliminary and Seasonal Checks

Outlines pre-startup checks for safe and proper operation.

B-Heating Start up

Provides instructions for initiating heating operation.

A-Placing Unit In Operation

C-Cooling Start up

D-Safety or Emergency Shutdown

IV-CHARGING

A-Refrigerant Charge and Check - All-Aluminum Coil

Details procedures for checking and adjusting refrigerant charge.

V-SYSTEM SERVICE CHECKS

A-Heating System Service Checks

Covers checks for gas piping and manifold pressure.

6-Heat Exchanger

7-Flame Sensing

VI-MAINTENANCE

VIII-Wiring Diagrams and Sequence of Operation

KGB024/090 P, Y, G, J & M Voltage Sequence of Operation

KGB-074 Two-Stage Units

WIRING DIAGRAM

Provides the wiring diagram for KGB-074 two-stage units.

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