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Lennox LCC360H4 User Manual

Lennox LCC360H4
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© 1999 Lennox Industries Inc.
Litho U.S.A.
Page 1
Corp. 9913−L7
LGA/LGC
LCA/LCC
Service Literature
21 / 30 TON
74 / 105 kW
Revised 01−2009
LGA/LGC/LCA/LCC SERIES
The LGA /LGC/ LCA/LCC 21, 25 and 30 ton (74, 88, 105 kW)
units are configured to order units (CTO) with a wide selection
of factory installed options. The LGA/LGC248H/360H gas/
electric packaged rooftop units are available in 260,000 Btuh,
360,000 Btuh and 480,000 Btuh (76.2 kW, 105.5 and 137.7
kW) heating inputs. Gas heat sections are designed with Len-
nox’ aluminized steel tube heat exchangers. The LCA/
LCC248H/360H cooling packaged rooftop units are
equipped with the same cooling sections as the LGA/
LGC248H/360H units.
LCA/LGA248, LCC/LGC300H and LCC/LGC360H units
may contain a supply air blower equipped with a variable
frequency drive A96 (VFD) which varies supply air CFM. As
duct static increases, the supply air volume will decrease.
As duct static decreases, the supply air volume will in-
crease.
Optional electric heat is factory−or field−installed in LCA /LCC
units. Electric heat operates in single or multiple stages de-
pending on the kW input size. 30kW through 120kW heat
sections are available for the LCA/LCC248H/360H. LGA/
LGC and LCA/LCC units have identical refrigerant circuits
with 21, 25 and 30 ton (74, 88 and 105kW) cooling capaci-
ties. LGA/LCA360H units utilize three compressors, while
the LGA/LCA300H and LGA/LCA248H units utilize four
compressors.
Units are also designed for R−410A refrigerant. See unit
nameplate for refrigerant type and charge. Operating pres-
sures and pressure switch settings are significantly higher
than units charged with R−22. Service equipment for
R−410A units must be rated for R−410A refrigerant.
The LGA and LCA units are designed to accept any of sev-
eral different energy management thermostat control sys-
tems with minimum field wiring. Factory or field provided
control options connect to the unit with jack plugs. When
"plugged in" the controls become an integral part of the unit
wiring.
Information contained in this manual is intended for use by
qulified service technicians only. All specifications are sub-
ject to change. Procedures outlined in this manual are pre-
sented as a recommendation only and do not supersede or
replace local or state codes.
If the unit must be lifted for service, rig unit by attaching four
cables to the holes located in the unit base rail (two holes at
each corner). Refer to the installation instructions for the prop-
er rigging technique.
LGA360
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, person-
al injury or loss of life. Installation and service must
be performed by a qualified installer or service
agency.
WARNING
Electric shock hazard. Can cause injury
or death. Before attempting to perform
any service or maintenance, turn the
electrical power to unit OFF at discon-
nect switch(es). Unit may have multiple
power supplies.
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Lennox LCC360H4 Specifications

General IconGeneral
Cooling Capacity36000 BTU/h
SEER Rating16
Operating Voltage208/230V
Phase1
RefrigerantR-410A
Sound Level (Outdoor Unit)76 dB

Summary

Unit Information

General Safety Warnings

Contains critical safety warnings for installation and service.

Specifications LGA/LCA

Specifications LGC/LCC

Specifications 3 Compressors

Cooling Performance

Details cooling capacity, airflow, power, and EER.

Refrigerant Charge

Lists refrigerant charge amounts for R22 and R410A.

Compressor Type and Quantity

Lists compressor types and quantities for various models.

Outdoor Coil Specifications

Specifies outdoor coil face area, tube diameter, rows, and fins.

Outdoor Coil Fan Specifications

Details outdoor fan motor horsepower, RPM, watts, and size.

Indoor Coil Specifications

Specifies indoor coil face area, tube diameter, rows, and fins.

Indoor Blower and Drive Selection

Lists blower motor output and drive kit options.

Specifications Gas Heat

Gas Heating Performance

Details input/output Btuh, thermal efficiency, and gas supply.

High Altitude Derating

Explains derating for units installed at higher altitudes.

Electric Heat Capacities

Lists electric heat capacities by voltage, kW, and steps.

Electrical Data

Provides electrical data for compressors, fans, and blower motors.

Electrical and Electric Heat Data

Electrical and Electric Heat Data (Continued)

Compressor Electrical Data

Lists rated and locked rotor amps for compressors.

Disconnect Switch Options

Lists disconnect types for electric heat control kits.

Outdoor Fan Motor Electrical Data

Lists amps for outdoor fan motors.

Power Exhaust Fan (PEF) Electrical Data

Details PEF horsepower and amps.

High Static PEF Electrical Data

Details PEF horsepower and amps for high static.

Service Outlet and Indoor Blower Motor Data

Specifies GFI outlet rating and blower motor amps.

Minimum Circuit Ampacity

Provides minimum circuit ampacity for electric heat.

Maximum Overcurrent Protection

Provides maximum overcurrent protection for electric heat.

Electrical and Electric Heat Data LGC/LCC

OPTIONAL ELECTRIC HEAT ACCESSORIES

Electric Heat Control Module and Unit Fuse Blocks

Details control modules and fuse blocks for electric heat.

LTB2 Electric Heat Terminal Block

Details terminal block options for electric heat.

BLOWER DATA - BASE UNIT

Minimum and Maximum Pulley Adjustment

Details pulley adjustment limits for blower speed control.

BLOWER DATA (Continued)

CAV Factory Installed Drive Kit Specifications

Lists specifications for CAV factory installed drive kits.

High Static Power Exhaust Fans with Constant Air Volume Drive Kit Specifications

Lists specifications for high static PEF with VFD kits.

VFD Drive Kit Specifications

Lists specifications for VFD drive kits.

I- UNIT COMPONENTS

Compressor Contactors

Details the compressor contactors and their function.

I- UNIT COMPONENTS (Continued)

Burner Controls A3 & A12

Describes the burner ignition controls for LGA units.

Blower Motor Overload Relay S42

Details the blower motor overload relay.

ELECTRIC HEAT CONTROL SECTION

B- Cooling Components

Compressors

Describes the scroll compressors used in the units.

High Pressure Switches

Explains the function of high pressure switches.

Low Ambient Switches

Describes low ambient switches for low temperature operation.

B- Cooling Components (Continued)

Low Pressure Switches

Explains the function of low pressure switches.

Blower Operation and Adjustment

Determining Unit CFM

Explains how to measure and adjust unit CFM.

Constant Air Volume (CAV) Supply Air Blowers

Details CFM adjustment for CAV blowers.

Variable Air Volume (VAV) Supply Air Blowers

Explains CFM adjustment for VAV blowers using VFD.

Blower Assembly Adjustments

Belt Tension Adjustment

Details the procedure for adjusting belt tension.

Belt Deflection Check

Explains how to check belt tension and deflection.

Gas Heat Components

D- GAS HEAT COMPONENTS

Burner Ignition Control A3 and A12

Describes the burner ignition controls and their functions.

Gas Heat Operation Sequences

Gas Heat Components (Continued)

Primary High Temperature Limits S10 & S99

Explains the function of primary high temperature limits.

Gas Valves GV1 and GV3

Describes the operation and types of gas valves.

Secondary High Temperature Limits S21 & S100

Details secondary high temperature limits.

Combustion Air Prove Switches S18 & S45

Describes combustion air prove switches for blower operation.

E- Optional Electric Heat Components

Integrated Modular Control Boards

Introduces the IMC system and its boards.

Main Control Module A55

Describes the main control module A55.

Compressor 2 Control Module A57

Details the compressor 2 control module A57.

Compressor 3 & 4 Control Module A59

Describes the compressor 3 & 4 control module A59.

Gas Valve Control Module A58

Explains the gas valve control module A58.

Electric Heat Control Module A60

Details the electric heat control module A60.

Economizer Control Module A56

Describes the economizer control module A56.

High Temperature Limits S15 and S107

Explains the primary high temperature limits for electric heat.

High Temperature Limit S63 (Redundant)

Details the redundant high temperature limit.

Electric Heat Section Fuse Rating

III- STARTUP - OPERATION - CHARGING

Cooling Start-Up Procedure

Details the steps for starting the unit in cooling mode.

Three Phase Scroll Compressor Voltage Phasing

Explains the importance of correct compressor and blower phasing.

Refrigerant Charge and Check

Refrigerant Charge Verification - Approach Method

Explains the approach method for checking refrigerant charge.

Refrigerant Pressure Tables (Continued)

Safety Before Lighting

Critical safety instructions before lighting the unit.

Gas Valve Operation for Startup

Explains the operation of gas valves for startup.

Electric Shock Hazard Warning

Warning about electrical shock hazard during maintenance.

Placing Unit In Operation

Gas Valve Operation Procedures

Instructions for operating gas valves for startup.

Safety or Emergency Shutdown Procedure

Procedure for initiating safety or emergency shutdown.

IV- SYSTEMS SERVICE CHECKS

Testing Gas Supply Pressure

Procedure for testing gas supply pressure.

Check and Adjust Manifold Pressure

Procedure for checking and adjusting manifold pressure.

Gas Flow and Burner Checks

Proper Gas Flow Verification

Steps to check for proper gas flow to burners.

Control Systems and Options

Supply Air VFD

Explains the supply air variable frequency drive.

Supply Air VFD Operation

SEQUENCE OF OPERATION

1st Stage Cooling Operation

Details the sequence for first stage cooling activation.

2nd Stage Cooling Operation

Details the sequence for second stage cooling activation.

SEQUENCE OF OPERATION (Continued)

Electric Heat Section Operation

Explains how electric heat sections operate.

First Stage Heat Sequence

Details the sequence for first stage heating activation.

Second Stage Heat Sequence

Details the sequence for second stage heating activation.

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