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Lennox LGH Series - User Manual

Lennox LGH Series
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UNIT INFORMATIONUNIT INFORMATION
Service Literature
WARNING
To prevent serious injury or death:
1- Lock-out/tag-out before performing maintenance.
2- If system power is required (e.g., smoke detector
maintenance), disable power to blower, remove
fan belt where applicable, and ensure all
controllers and thermostats are set to the “OFF”
position before performing maintenance.
3- Always keep hands, hair, clothing, jewelry, tools,
etc., away from moving parts.
CAUTION
As with any mechanical equipment, contact with
sharp sheet metal edges can result in personal
injury. Take care while handling this equipment and
wear gloves and protective clothing.
WARNING
Improper installation, adjustment, alteration,
service or maintenance can cause property damage,
personal injury or loss of life. Installation and service

agency.
WARNING
Electric shock hazard. Can cause injury
or death. Before attempting to perform
any service or maintenance, turn the
electrical power to unit OFF at disconnect
switch(es). Unit may have multiple power
supplies.
Table of Contents
Options / Accessories . . . . . . . . . . . . . . . . . . . . . Page 2

Blower Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 18
I-Unit Components . . . . . . . . . . . . . . . . . . . . . . . Page 23
II-Placement and Installation . . . . . . . . . . . . . . . Page 46
III-Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 46

V-System Service Checks . . . . . . . . . . . . . . . . . Page 83
VI-Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . Page 86
VII-Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . Page 87
The LGH156H, 180H, 180U, 210H, 240H, 240U, 300S

units (CTO) with a wide selection of factory installed op-
tions.
LGH156H is available in 260,000 Btuh or 360,000 Btuh
(76.2 or 105.5 kW) and has the option for single stage

LGH180H, 180U, 210H, 240H, 240U, 300S and 300U
units are available in 260,000, 360,000 or 480,00 Btuh
(76.2, 105.5 or 140.7 kW) heating inputs.
The LGH180H/U and 210H also has an optional single

Gas heat sections are designed with aluminized steel tube
heat exchangers with stainless steel as an option.
Cooling capacities range from 13 to 25 tons (45.7 to 88
kW). LGH156H, 180H, and 210H utilize three compres-
sors while LGH180U, 240H, 240U, 300S and 300U utilize
four compressors.
Units are designed for R410A refrigerant. See unit name-
plate. Operating pressures and pressure switch settings
       
equipment must be rated for R410A.
Multi-Stage Air Volume MSAV
®
blower option is available.
The VFD-driven blower will operate at lower speeds when
demand is low and increase to higher speeds when de-
mand is high.
Variable speed VAV system is available as an option which
enables supply duct static measurement to control blow-
er CFM and discharge air temperature to control cooling
stages.
󰀨-
ent energy management thermostat control systems with
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tions connect to the unit through Smartwire connectors.
When “plugged in” the controls become an integral part of
the unit wiring.
Information contained in this manual is intended for use

subject to change. Procedures outlined in this manual are
presented as a recommendation only and do not super-
sede or replace local or state codes.
If the unit must be lifted for service, rig unit by attaching
four cables to the holes located in the unit base rail (two
holes at each corner). Refer to the installation instructions
for the proper rigging technique.
LGH SERIES
13 to 25 ton
45.7 to 88 kW
Copr 1013-L2
Revised 05/2020
LGH156H through 300U

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Lennox LGH Series Specifications

General IconGeneral
TypeAir Handler
ManufacturerLennox
SeriesLGH
Cabinet TypeHorizontal
Airflow2000 CFM
Motor TypeECM
Warranty5-Year Limited Warranty on covered components
Sound LevelVaries by model

Summary

UNIT INFORMATION

Service Literature

General service information for HVAC units.

OPTIONS; ACCESSORIES

COOLING SYSTEM

Components and options related to the cooling system.

HEATING SYSTEM

Components and options for heating systems.

BLOWER - SUPPLY AIR

Options for the supply air blower system.

CONTROLS

Control system options and components.

INDOOR AIR QUALITY

Air quality accessories and sensors.

ELECTRICAL

Electrical components and options.

ECONOMIZER

Economizer options and controls.

ROOF CURBS

Roof curb options for unit installation.

SPECIFICATIONS

General Data

General unit specifications including tonnage and model.

Cooling Performance

Cooling capacity, airflow, and efficiency ratings.

Refrigerant Charge

Refrigerant type and quantities per circuit.

Indoor Blower and Drive Selection

Indoor blower motor size, drive kits, and selection.

SPECIFICATIONS - GAS HEAT

Gas Heat Performance (Two-Stage)

Input and output Btuh for two-stage gas heating.

Gas Heat Performance (Four-Stage)

Input and output Btuh for four-stage gas heating.

HIGH ALTITUDE DERATE

Derating information for units installed at high altitudes.

BLOWER DATA

FACTORY INSTALLED BELT DRIVE KIT SPECIFICATIONS

Specifications for factory-installed belt drive kits.

FACTORY INSTALLED OPTIONS;FIELD INSTALLED ACCESSORY AIR RESISTANCE

Air resistance values for installed options and accessories.

POWER EXHAUST FAN PERFORMANCE

Performance data for the power exhaust fan.

ELECTRICAL DATA

13 TON HIGH EFFICIENCY LGH156 H4

Electrical data for the 13-ton LGH156H4 model.

ELECTRICAL DATA 15 TON HIGH EFFICIENCY LGH180 H4

Electrical data for 15-ton LGH180H4 models.

ELECTRICAL DATA 17.5 TON HIGH EFFICIENCY LGH210 H4

Electrical data for 17.5-ton LGH210H4 models.

ELECTRICAL DATA 20 TON HIGH EFFICIENCY LGH240 H4

Electrical data for 20-ton LGH240H4 models.

ELECTRICAL DATA 25 TON STANDARD EFFICIENCY LGH300 S4

Electrical data for 25-ton LGH300S4 models.

ELECTRICAL ACCESSORIES

Electrical accessories, specifically disconnects.

I-UNIT COMPONENTS

1-Disconnect Switch S48

Description and function of disconnect switch S48.

2-Control Transformer T1

Description of control transformer T1 and its voltage taps.

3-Contactor Transformer T18

Description of contactor transformer T18.

CONTROL BOX PARTS ARRANGEMENT

Diagram of control box components.

4-C. A. I. Transformers T3, T13 (575 V units)

Details on C.A.I. transformers T3 and T13 for 575V units.

8-Compressor Contactor K1, K2, K14, K146

Description of compressor contactors and their function.

9-Outdoor Fan Relay K10, K68, K149, K150, K152, K153

Description of outdoor fan relays and their operation.

10-Blower Contactor K3

Description of blower contactor K3.

11-Combustion Air Inducer Relay K13

Description of combustion air inducer relay K13.

12-Combustion Air Inducer Relay K19 (second burner section)

Description of combustion air inducer relay K19.

20-Unit Controller A55

Description of the A55 Unit Controller.

Temperature Sensors

Details on temperature sensors and resistance tables.

156 H, 180 H, 210 H PLUMBING, COMPRESSOR AND REFRIGERANT CIRCUITS DETAIL

240 H, 300 S, 300 U PLUMBING, COMPRESSOR AND REFRIGERANT CIRCUITS DETAIL

180 U, 240 U, 300 U REFRIGERANT CIRCUITS

180 U, 240 U, 300 U COMPRESSOR DETAIL

Detailed view of compressors for 180U, 240U, 300U units.

B-Cooling Components

1-Compressors B1, B2, B13 (all units) B20 (180 U, 240, 300)

Description of compressors and their specifications.

3-High Pressure Switches S4, S7, S28, S96

Description of high pressure switches.

8-Freezestats S49, S50, S53 (all units) and S95 (240, 300)

Description of freezestats and their function.

10-Pressure Transducer A185 &A186 (180 U, 240 U & 300 U)

Description of pressure transducers for specific models.

OPERATION; ADJUSTMENT

Three Phase Scroll Compressor Voltage Phasing

Critical procedure for phasing three-phase scroll compressors.

Blower Operation

General procedure for blower operation.

Determining Unit Air Volume

Procedure to determine and set unit air volume (CFM).

Blower Belt Adjustment

Procedure for adjusting blower belts.

Check Belt Tension

Procedure for checking and adjusting belt tension.

D-GAS HEAT COMPONENTS

1-Control Box Components A3, A12, A55, T3, T13, K13 and K19

Control box components related to gas heat.

Burner Ignition Control A3, A12

Description of burner ignition controls A3 and A12.

NORMAL IGNITION SEQUENCE - TIMINGS NOMINAL

Diagram illustrating the normal ignition sequence timings.

RETRIALS - IGNITION ATTEMPT SEQUENCE - TIMINGS NOMINAL

Diagram illustrating ignition attempt sequence with retrials.

2-Heat Exchanger (Figure 19)

Description and function of the heat exchanger.

3-Burner Assembly (Figure 20)

Description and procedure for burner assembly.

4-Primary High Temperature Limits S10 & S99

Description of primary high temperature limits S10 and S99.

5-Flame Rollout Limits S47, S69

Description of flame rollout limits S47 and S69.

6-Combustion Air Prove Switches S18, S45

Description of combustion air prove switches S18 and S45.

7-Combustion Air Inducers B6 & B15

Description of combustion air inducers B6 and B15.

9-Gas Valves GV1 & GV3

Description of two-stage gas valves GV1 and GV3.

III-CHARGING

A-Aluminum Coils

Charging procedures for units with aluminum coils.

TABLE 11

Normal operating pressures for aluminum coils.

TABLE 24

LG/LC Series 156H Std. charging pressures.

IV-STARTUP - OPERATION

A-Preliminary and Seasonal Checks

Pre-startup and seasonal checks for the unit.

B-Cooling Startup See figure 26 and 27

Step-by-step procedure for cooling startup.

156, 180 H, & 210 REFRIGERANT CIRCUITS

Refrigerant circuit diagrams for specific models.

240 H & 300 S REFRIGERANT CIRCUITS

Refrigerant circuit diagrams for specific models.

REFRIGERANT CIRCUITS - 180 U, 240 U, 300 U

Refrigerant circuits for specific models.

C-Heating Startup

Placing Furnace In Operation

Procedure for placing the furnace in operation.

Turning Off Gas to Appliance

Procedure for turning off the gas supply to the appliance.

D-Safety or Emergency Shutdown

Procedure for safety or emergency shutdown.

V- SYSTEMS SERVICE CHECKS

A-Heating System Service Checks

Service checks for the heating system.

1-Gas Piping

Gas piping checks and installation requirements.

2-Testing Gas Piping

Procedure for testing gas piping for leaks.

3-Testing Gas Supply Pressure

Procedure for testing gas supply pressure.

4-Check and Adjust Manifold Pressure

Procedure for checking and adjusting manifold pressure.

Manifold Adjustment Procedure

Step-by-step procedure for manifold adjustment.

5-Proper Gas Flow

Procedure to check for proper gas flow to burners.

6-Inshot Burner

Checking and removing inshot burners.

7-Spark Electrode Gap

Procedure for checking spark electrode gap.

8-Heat Exchanger

Procedure to access or remove the heat exchanger.

9-Flame Sensing

Procedure for checking flame current.

10-Combustion Air Inducer

Monitoring combustion air inducer operation.

B-Cooling System Service Checks

Cooling system service checks.

1-Oil Check Injection Procedure 180 U, 240 U, 300 U

Procedure for checking and injecting oil into compressors.

VI-MAINTENANCE

Routine maintenance procedures for the unit.

A-Filters

Procedure for checking and replacing air filters.

C-Supply Air Blower Wheel

Inspection of the supply air blower wheel.

D-Evaporator Coil

Inspection and cleaning of the evaporator coil.

E-Condenser Coil

Cleaning and inspection of the condenser coil.

F-Electrical

Electrical checks for loose connections and amp-draw.

VII-ACCESSORIES

A-Roof Curbs

Description of roof curb options for unit installation.

C-C1 DAMP10 & E1 DAMP20 Outdoor Air Dampers

Description of outdoor air dampers.

1-“TMP” MODE (SENSIBLE TEMPERATURE)

Description of the sensible temperature economizer mode.

2-“ODE” MODE (OUTDOOR ENTHALPY)

Description of the outdoor enthalpy economizer mode.

3-“DIF” MODE (DIFFERENTIAL ENTHALPY)

Description of the differential enthalpy economizer mode.

4-“GLO” MODE (GLOBAL)

Description of the global economizer mode.

F-Gravity Exhaust Dampers

Description of gravity exhaust dampers.

H-Optional Cold Weather Kit (Canada only)

Description of the optional cold weather kit.

I-Control Systems

Description of unit control systems.

J-Smoke Detectors A171, A172, A173

Description of smoke detectors.

N-Indoor Air Quality (CO2) Sensor A63

Description of indoor air quality (CO2) sensor.

P-Drain Pan Overflow Switch S149 (optional)

Description of optional drain pan overflow switch.

VIII-FACTORY-INSTALLED Hot Gas Re-Heat

General

General description of Hot Gas Re-Heat units.

L14 and L30 Reheat Coil Solenoid Valves

Description of reheat coil solenoid valves.

Reheat Setpoint

Information on setting and adjusting the reheat setpoint.

A91 Humidity Sensor

Description and checking of the humidity sensor.

COOLING MODE REFRIGERANT ROUTING 156, 180 H, & 210 UNITS

Refrigerant routing diagram for cooling mode.

REHEAT MODE REFRIGERANT ROUTING 240 H AND 300 S UNITS

Refrigerant routing diagram for reheat mode.

COOLING MODE REFRIGERANT ROUTING 240 H AND 300 S UNITS

Refrigerant routing diagram for cooling mode.

Check-Out

Checkout procedure for Hot Gas Re-Heat operation.

Default Reheat Operation

Conditions for default reheat operation.

Additional Cooling Stages

Information on additional cooling stages.

IX-Staged-Blower

Start-Up

Startup procedures for staged-blower units.

A-Design Specifications

Filling in design specified blower CFM.

B-Set Maximum CFM

Procedure to set maximum blower CFM.

C-Enter Design Specifications Into M2 and M3 Controller

Entering design CFM into the Unit Controller.

D-Set Damper Minimum Position

Setting minimum damper positions for ventilation.

E-VFD Bypass

Procedure for bypassing the Variable Frequency Drive (VFD).

B-Unit Operation

Checking unit mechanical operation.

XI-Wiring Diagrams and Sequence of Operation

LGH156 UNIT DIAGRAM

Wiring diagram for the LGH156 unit.

LGH156 DIAGRAM KEY DESCRIPTION

Key and component descriptions for LGH156 wiring diagram.

LGH180 UNIT DIAGRAM

Wiring diagram for the LGH180 unit.

LGH180 KEY DESCRIPTION

Key and component descriptions for LGH180 wiring diagram.

LGH210 UNIT DIAGRAM

Wiring diagram for the LGH210 unit.

LGH210 KEY DESCRIPTION

Key and component descriptions for LGH210 wiring diagram.

LGH240;300 UNIT DIAGRAM

Wiring diagram for LGH240/300 units.

LGH240;300 KEY DESCRIPTION

Key and component descriptions for LGH240/300 units.

Sequence of Operation LGH156;300

Sequence of operation for cooling and heating modes.

Sequence of Operation LGH180 U, 240 U, 300 U

Sequence of operation for cooling and heating modes.

Staged-Blower UNITS - NO BYPASS

Operation of staged-blower units without bypass.

Staged-Blower UNITS - WITH BYPASS

Operation of staged-blower units with bypass.

GAS HEAT DIAGRAM

KEY DESCRIPTION

Key and component descriptions for the gas heat diagram.

SEQUENCE OF OPERATION GAS HEAT FOR LGH156;300 UNITS

FIRST STAGE HEAT:

Sequence of operation for first stage heating.

SECOND STAGE HEAT:

Sequence of operation for second stage heating.

OPTIONAL LOW AMBIENT KIT (C.G.A. -50°C LOW AMBIENT KIT):

Operation of the optional low ambient kit.

ELECTRONIC OR ELECTROMECHANICAL THERMOSTAT

POWER:

Power supply for the thermostat.

OPERATION:

General operation of the thermostat.

ELECTRONIC OR ELECTROMECHANICAL THERMOSTAT KEY DESCRIPTION

DESCRIPTION

Key and component descriptions for thermostat wiring diagram.

ECONOMIZER

ECONOMIZER SEQUENCE OF OPERATION

Sequence of operation for the economizer.

POWER:

Power supply for the economizer.

OPERATION:

Operational steps for the economizer.

KEY DESCRIPTION

Key and component descriptions for the economizer diagram.

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