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Lennox LGH102H4M

Lennox LGH102H4M
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Corp. 1008-L2
LGH SERIES
Service Literature
7.5 to 12.5 ton
38.1 to 70.3 kW
Revised 5/2015
LGH092H through 152U
The LGH092H, 094U, 102H, 120H, 122U, 150S and
152U units are configure to order units (CTO) with a wide
selection of factory-installed options. Units are avail
able in 130,000, 180,000 Btuh or 240,000 Btuh (38.1,
52.7 or 70.3 kW) heating inputs. Gas heat sections are
designed with Lennox' aluminized steel tube heat ex
changers with stainless steel as an option.
Cooling capacities range from 7.5 to 12.5 tons (38.1 to
70.3 kW). All units are equipped with two compressors.
Ultra-high efficiency units are available with an optional di
rect drive blower or belt drive blower equipped with a sup
ply air inverter. Standard and high efficiency units are
available with a belt drive blower equipped with an option
al supply air inverter. The blower will operate at lower
speeds when demand is low and increase to higher
speeds when demand is high.
The following examples show the model numbers of ten-
ton units with all available blower options:
LGH120H4B High Efficiency Belt Drive
LGH120H4M High Efficiency Belt Drive with Inverter
LGH122U4M Ultra High Efficiency Belt Drive with Inverter
LGH122U4E Ultra High Efficiency Direct Drive
Note - Ten-ton units are available in high and ultra high effi
ciencies only.
Standard and high efficiency units come standard with a
lightweight, all-aluminum condenser coil; optional, fin/
tube condenser coils are available. Ultra-high efficiency
units come standard with a tube/fin condenser coil.
Ultra high efficiency units come standard with two single-
speed compressors plumbed in tandem to form a single re
frigerant circuit.
Units are also designed for R410A refrigerant. See unit
nameplate. Operating pressures and pressure switch set
tings are significantly higher than R22 charged units. Ser
vice equipment must be rated for R410A.
Standard and high efficiency units offer mechanical cooling
down to 0°F when properly equipped. Ultra-high efficiency
units offer mechanical cooling down to 40°F.
All LGH units are designed to accept any of several differ
ent energy management thermostat control systems with
minimum field wiring. Factory or field provided control op
tions connect to the unit with jack plugs. When ”plugged in”
the controls become an integral part of the unit wiring.
Information contained in this manual is intended for use by
qualified service technicians only. All specifications are
subject to change. Procedures outlined in this manual are
presented as a recommendation only and do not super
sede or replace local or state codes.
If the unit must be lifted for service, rig unit by attaching four
cables to the holes located in the unit base rail (two holes at
each corner). Refer to the installation instructions for the
proper rigging technique.
3
3
Table of Contents
Options / Accessories Page 2.....................
Specifications Page 8............................
Blower Tables Page 14............................
Electrical Data Page 19...........................
Parts Arrangement Page 25.......................
I-Unit Components Page 28.......................
II-Placement and Installation Page 47...............
III-Charging Page 47..............................
IV-Start Up - Operation Page 55....................
V-System Service Checks Page 57................
High Altitude Page 59.........................
VI-Maintenance Page 59..........................
VII-Accessories Page 60..........................
VIII-Belt Drive Supply Air Inverter Page 67...........
IX-Direct Drive Supply Air Blower Page 70...........
X-Staged Supply Air Operation Page 71.............
XI-Wiring and Operation Sequence Page 72.........
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property va, personal in
jury or loss of life. Installation and service must be
performed by a licensed professional HVAC installer
or equivalent, service agency, or the gas supplier
CAUTION
As with any mechanical equipment, contact with
sharp sheet metal edges can result in personal in
jury. Take care while handling this equipment and
wear gloves and protective clothing.
© 2015

Table of Contents

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Lennox LGH102H4M Specifications

General IconGeneral
ModelLGH102H4M
Phase1
RefrigerantR-410A
Motor TypeECM
Maximum External Static Pressure0.8 in. w.g.

Summary

WARNING

CAUTION

Safety caution regarding handling sharp sheet metal edges.

SPECIFICATIONS - 092 H, 102 H

BLOWER DATA

ELECTRICAL DATA

7.5 HIGH EFFICIENCY (R-410 A) LGH092 H4

Electrical data for 7.5 ton high efficiency LGH092H4.

8.5 HIGH EFFICIENCY (R-410 A) LGH102 H4

Electrical data for 8.5 ton high efficiency LGH102H4.

I-UNIT COMPONENTS

B-Cooling Components

3-High Pressure Switches S4, S7

Description of high pressure switches S4 and S7.

Blower Operation

Three Phase Scroll Compressor Voltage Phasing

Voltage phasing requirements for three-phase scroll compressors.

D-GAS HEAT COMPONENTS

Burner Ignition Control A3

Details on the burner ignition control A3.

II-PLACEMENT AND INSTALLATION

III-CHARGING

Procedures for charging the refrigerant system.

A-Refrigerant Charge and Check - All-Aluminum Coil 092 H, 102 H, 120 H, 150 S Units

Refrigerant charge verification for all-aluminum coil units.

IV-START-UP - OPERATION

A-Preliminary and Seasonal Checks

Preliminary and seasonal checks before operation.

B-Cooling Start-up See figure 34, 35 or 36 for Circuits

Cooling start-up procedures for different circuits.

C-Heating Start-up

FOR YOUR SAFETY READ BEFORE LIGHTING

Safety instructions before lighting the unit.

Placing Furnace In Operation

Procedures for placing the furnace in operation.

V-SYSTEMS SERVICE CHECKS

A-Heating System Service Checks

Service checks for the heating system.

3-Testing Gas Supply Pressure

Steps for testing gas supply pressure.

4-Check and Adjust Manifold Pressure

Procedure to check and adjust manifold pressure.

VI-MAINTENANCE

ECONOMIZER

H-Economizer (all units) (Field or Factory Installed)

Information on the optional economizer.

SEQUENCE OF OPERATION ECONOMIZER

Sequence of operation for the economizer.

VIII-Belt Drive Supply Air Inverter

ADJUST CFM

IX-Direct Drive Supply Air Inverter

X-Staged Supply Air Operation

XI-Wiring Diagrams and Sequence of Operation

LGH092150 S & H - CONSTANT SUPPLY AIR, BELT DRIVE BLOWER

GAS HEAT FOR LGH092150 UNITS

WIRING DIAGRAM

Wiring diagram for gas heat components.

GAS HEAT SEQUENCE OF OPERATION LGH092150

SUPPLY AIR INVERTER - NO BYPASS SEQUENCE OF OPERATION

SUPPLY AIR INVERTER - WITH OPTIONAL FACTORY-INSTALLED BYPASS SEQUENCE OF OPERATION

DIRECT DRIVE BLOWER SEQUENCE OF OPERATION TROUBLESHOOTING

Failure HandlingTroubleshooting:

Steps for failure handling and troubleshooting.

TABLE 30

DIRECT DRIVE BLOWER MOTOR TROUBLESHOOTING

Troubleshooting guide for direct drive blower motors.

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