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Lennox OF23Q3/4-105 - User Manual

Lennox OF23Q3/4-105
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Page 1
504,627M
*P504627M*
01/04
*2P0104*
E 2002 Lennox Industries Inc.
Dallas, Texas, USA
Front
Flue Model
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
WARNING
Do not store or use gasoline or other flammable va-
pors and liquids in the vicinity of this or any other ap-
pliance.
WARNING
Improper installation, adjustment, alteration, ser-
vice, or maintenance can cause injury or property
damage. Refer to this manual. For assistance or
additional information, consult a qualified installer
or service agency.
CAUTION
When venting this appliance, keep vent terminal free
of snow, ice and debris.
INSTALLATION
INSTRUCTIONS
OF23 SERIES UNITS
OIL UNITS
504,627M
38152A060
01/04
Supersedes 04/02
Table of Contents
General 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shipping & Packing List 1. . . . . . . . . . . . . . . . . . . . . . .
OF23 Unit Dimensions 2. . . . . . . . . . . . . . . . . . . . . . . . . .
OF23 Start−Up & Performance Check List 2. . . . . . .
OF23 Unit Parts Arrangement 3. . . . . . . . . . . . . . . . . . . .
OF23 Oil AFII Burner Parts Arrangement 4. . . . . . . . . .
Requirements 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Locate & Level Unit 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unit Adjustments 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Venting 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flue Connect ions 11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supply & Return Air Plenums 11. . . . . . . . . . . . . . . . . . . .
Oil Supply Lines Sizing 11. . . . . . . . . . . . . . . . . . . . . .
Connect Oil Supply Line and Filter 13. . . . . . . . . . . . .
Leak Check 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Wiring 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Start−Up & Adjustment 15. . . . . . . . . . . . . . . . . . . . . . . . .
Service 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General
These instructions are intended as a general guide and do
not supersede local codes in any way. Only qualified tech-
nicians can install and service the Lennox Elite
®
Series
OF23 oil furnaces. In Canada, refer to CSA B139 for rec-
ommended installation procedures. Consult authorities
who have jurisdiction before installation.
CAUTION
Never burn garbage or paper in the heating system.
Never leave papers near or around the unit.
Shipping & Packing List
1− Assembled oil furnace
1− Barometric draft control
1− Side exhaust pipe collar (front flue units only)
1− Direct intake collar (AFII burner units only)
Check the components for shipping damage. If you find any
damage, immediately contact the last carrier.
Litho U.S.A.

Questions and Answers

  • C
    Carrie WoodAug 16, 2025
    What to do if Lennox OF23Q3/4-105 burner starts and locks out?
    • A
      april49Aug 16, 2025
      If your Lennox Furnace burner starts and fires but then locks out on safety, it could be due to several reasons related to air and combustion. Check for an unbalanced fire and replace the nozzle if necessary. If there's too much air, reduce the combustion air and check combustion. Conversely, if there's too little air, increase the combustion air and check combustion. Excessive draft can be corrected by adjusting the barometric damper. Insufficient draft or a restriction should be corrected or removed. A dirty cad cell face should be cleaned, and a faulty cad cell should be replaced. Lastly, a defective primary control circuit may require replacement of the primary control.
  • J
    jason05Aug 25, 2025
    What to do if Lennox OF23Q3/4-105 runs continuously?
    • D
      David MartinAug 25, 2025
      If your Lennox Furnace burner runs continuously and produces too much heat, several thermostat-related issues may be the cause. Check for shorted or welded thermostat contacts and repair or replace the thermostat if needed. If the thermostat bimetal is stuck, clear any obstruction or replace the thermostat. Ensure the thermostat is level. Repair any shorted thermostat wires or replace them. If the thermostat is out of calibration, replace it. Correct any cold drafts affecting the thermostat or relocate it. Finally, a defective primary control may also cause this issue, requiring replacement.
  • S
    Steven MorrisonOct 31, 2025
    How to fix Lennox Furnace burner that fails to start?
    • L
      Lori DuncanOct 31, 2025
      If your Lennox Furnace burner fails to start, there are several potential causes. First, ensure the thermostat is set to HEAT and not OFF or COOL. Also, make sure the thermostat is set to a sufficiently high temperature. Other possible causes include a tripped burner motor overload (push the reset button), a tripped primary control (reset it), or a tripped auxiliary limit switch (reset it). Check for open switches (close them), blown fuses or tripped circuit breakers (replace/reset), and broken/loose thermostat wires (repair/replace). Also, check for loose thermostat screw connections (tighten them), dirty thermostat contacts (clean them), or a thermostat that isn't level (level it). If the thermostat is faulty, replace it. Shorted flame detector leads should be separated, and any false li...
  • C
    christopher26Nov 7, 2025
    Why Lennox OF23Q3/4-105 burner starts, but there is no flame?
    • C
      Charles PatrickNov 7, 2025
      If your Lennox Furnace burner starts but no flame is established, several issues could be the cause. First, ensure there is oil in the tank and fill it if necessary. If there's water in the oil tank exceeding 1 inch, pump or drain the water. Check that the tank shut-off valve is open. A plugged oil line filter requires replacement of the filter cartridges. Repair or replace any kinks or restrictions in the oil line. Locate and correct any air leaks in the oil supply line. If the pump is frozen, replace it. Replace a nozzle causing a poor or off-center spray with one of the same size, spray angle, and spray type. Clean fouled or shorted electrode leads. Clean eroded electrode tips and reset the gap to 5/32 inches. Finally, check the voltage at the power source if low line voltage is suspect...

Summary

Unit Placement and Adjustments

Venting and Flue Connections

Combustion and Ventilation Air

Electrical and Safety Checks

Wiring Diagrams and Controls

OF23 Wiring Diagram

Provides a detailed wiring diagram for the OF23 series units.

Start-Up and Adjustment Procedures

Initial Unit Start-Up and Bleeding

Step-by-step guide for starting the furnace and bleeding the fuel unit.

Burner Adjustment Procedures

Essential steps for setting up the burner to prevent sooting.

Burner Combustion Analysis

Draft Measurement and Adjustment

How to measure and adjust draft for optimal combustion.

Smoke and CO2 Testing

Procedures for smoke and CO2 testing to determine operational window.

Troubleshooting: Fan Operation

Fan Board Operating Sequence

Describes the sequence of operations for the fan control board.

Troubleshooting: Burner Ignition

Burner Fails to Start

Identifies causes and corrections when the burner does not ignite.

Troubleshooting: Flame Establishment

Burner Starts, No Flame Established

Diagnoses issues when the burner starts but doesn't establish a flame.

Troubleshooting: Safety Lockout Issues

Burner Locks Out on Safety

Addresses causes and solutions for the burner locking out due to safety conditions.

Loses Flame and Locks Out

Troubleshoots situations where the flame is lost, leading to safety lockout.

Troubleshooting: Burner Operation Cycles

Troubleshooting: Combustion Performance

Lennox OF23Q3/4-105 Specifications

General IconGeneral
BrandLennox
ModelOF23Q3/4-105
CategoryFurnace
LanguageEnglish

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