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Lennox TSA S4 Series

Lennox TSA S4 Series
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Corp. 0922−L10
TSA*S4
Service Literature
10−2009
M and T Voltages
T−CLASSt
TSA*S4  M and T Voltage
Units
WARNING
Improper installation, adjustment, alteration, service or maintenance can
cause personal injury, loss of life, or damage to property.
Installation and service must be performed by a licensed professional
installer (or equivalent) or a service agency.
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of refrigerant
(CFCs, HCFCs AND HFCs) as of July 1, 1992. Approved methods of
recovery, recycling or reclaiming must be followed. Fines and/or
incarceration may be levied for noncompliance.
WARNING
Electric Shock Hazard. Can cause injury or death.
Unit must be grounded in accordance with national
and local codes.
Line voltage is present at all components when unit
is not in operation on units with single-pole
contactors. Disconnect all remote electric power
supplies before opening access panel. Unit may
have multiple power supplies.
IMPORTANT
This unit must be matched with an indoor coil as specified in Lennox
Engineering Handbook. Coils previously charged with HCFC22
must be flushed.
TABLE OF CONTENTS
Specifications and Electrical Data 2. . . . . . . . . . . . . . . . . .
Unit Dimensions 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Typical Control Panel Parts Arrangement 4. . . . . . . . . . .
Typical Unit Parts Arrangement 5. . . . . . . . . . . . . . . . . . .
Model Number Identification 5. . . . . . . . . . . . . . . . . . . . . .
Unit Components 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Information 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Gauge Set and Service Valves 8. . . . . . . . . . .
Recovering Refrigerant from Existing System 10. . . . . .
New Outdoor Unit Placement 11. . . . . . . . . . . . . . . . . . . .
New or Replacement Line Set 12. . . . . . . . . . . . . . . . . . . .
Metering Devices and Flushing the System 15. . . . . . . .
Testing for Leaks 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Evacuating the System 17. . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Connections 18. . . . . . . . . . . . . . . . . . . . . . . . . .
Servicing Unit Delivered Void of Charge 22. . . . . . . . . . .
Unit Start−Up 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Refrigerant 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Operation 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Start−Up and Performance Checklist 28. . . . . . . . . . . . . .
The TSA*S4 is a commercial split-system condensing
unit with SEER ratings up to 14.80.
All major components (indoor blower and coil) must be
matched according to Lennox recommendations for the
compressor to be covered under warranty. Refer to the
Engineering Handbook for approved system matchups.
Information contained in this manual is intended for use by
qualified service technicians only. All specifications are
subject to change. This manual is divided into sections
which discuss the major components, refrigerant
system, charging procedure, maintenance and
operation sequence.
IMPORTANT
This model is designed for use in expansion valve systems only. An
indoor expansion valve approved for use with HFC−410A refrigerant
must be ordered separately, and installed prior to operating the system.
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Lennox TSA S4 Series Specifications

General IconGeneral
BrandLennox
ModelTSA S4 Series
CategoryIndustrial Equipment
LanguageEnglish

Summary

Specifications and Electrical Data

General Data

Detailed specifications for unit models including dimensions, connections, and components.

Electrical Data

Electrical specifications including voltage, overcurrent protection, and motor amp ratings for various unit models.

Unit Dimensions - Inches (mm)

Model Number and Dimensions

Provides a table correlating model numbers with their physical dimensions (A and B) in inches and millimeters.

Typical Control Panel Parts Arrangement

Typical Unit Parts Arrangement

Model Number Identification

Unit Components

CONTROL BOX

Describes the control box and its function in managing unit operations and connections.

COMPRESSOR CONTACTOR K1

Explains the role of the compressor contactor in energizing the compressor based on thermostat demand.

CONDENSER FAN MOTOR B4 AND CAPACITOR C1

Details the PSC fan motor and its associated run capacitor, including access for servicing.

HIGH PRESSURE SWITCH S4

Describes the function and location of the high-pressure safety switch that protects the compressor.

LOSS OF CHARGE SWITCH S24 (FIELD INSTALLED OPTION)

Explains the auto-reset loss of charge switch and its role in shutting off the compressor.

CRANKCASE HEATER HR1 AND OPTIONAL THERMOSTAT S40

Details the crankcase heater's function in preventing liquid slugging and its control mechanism.

DRIER

Explains the purpose and replacement requirement of the filter drier for system moisture removal.

COMPRESSOR

Introduces the scroll compressor design, its efficiency, and basic operational principles.

Scroll Compressor Operations

Operating Gauge Set and Service Valves

TORQUE REQUIREMENTS

Lists recommended torque values for various fasteners encountered during service and repair.

USING MANIFOLD GAUGE SET

Provides guidance on selecting and using manifold gauge sets suitable for HFC-410A systems.

OPERATING SERVICE VALVES

Explains the purpose and operation of liquid and vapor line service valves for system manipulation.

SERVICE VALVES

To Access Service Port

Details the steps for safely accessing the service port on angle and ball type service valves.

Operating Angle Type Service Valve

Describes the procedure for opening and closing angle-type service valves.

Operating Ball Type Service Valve

Describes the procedure for opening and closing ball-type service valves.

Reinstall Stem Cap

Instructions for correctly reinstalling the stem cap to maintain system seals after service.

Recovering Refrigerant from Existing System

METHOD 1

Procedure for recovering HCFC-22 refrigerant when the unit lacks shut-off valves or is not operational.

METHOD 2

Procedure for recovering HCFC-22 refrigerant when the unit has manual shut-off valves.

New Outdoor Unit Placement

PLACING OUTDOOR UNIT ON SLAB

Guidelines for installing the unit on a ground-level slab, considering elevation and water drainage.

INSTALLING OUTDOOR UNIT ON ROOF

Recommendations for installing the unit on a roof, including support and clearance requirements.

New or Replacement Line Set

REFRIGERANT LINE SET

Information on selecting and installing refrigerant line sets, including Lennox L15 series.

MATCHING WITH NEW OR EXISTING INDOOR COIL AND LINE SET

Discusses considerations for matching the unit with indoor coils and line sets, especially regarding oil types.

LINE SET INSTALLATION

REFRIGERANT LINE SET - TRANSITION FROM VERTICAL TO HORIZONTAL

Illustrates proper isolation techniques for refrigerant lines transitioning between vertical and horizontal runs.

REFRIGERANT LINE SET - INSTALLING VERTICAL RUNS (NEW CONSTRUCTION SHOWN)

Shows methods for isolating vertical refrigerant line runs, including insulation requirements.

REFRIGERANT LINE SET - INSTALLING HORIZONTAL RUNS

Illustrates methods for isolating horizontal refrigerant line runs using strapping and hangers.

BRAZING CONNECTIONS

CUT AND DEBUR

Instructions for preparing refrigerant line ends for brazing, ensuring a clean and round cut.

CAP AND CORE REMOVAL

Describes the process of removing service port caps and cores before brazing connections.

ATTACHED GAUGES

Details how to connect the manifold gauge set and nitrogen cylinder for brazing procedures.

WRAP SERVICE VALVE

Instructions for protecting service valves from heat damage during brazing operations.

BRAZE LINE SET

Guidance on brazing refrigerant lines, including turning off nitrogen flow and flame direction.

INSTALL SERVICE PORT CAPS ONLY

Instructions for reinstalling service port caps after brazing and evacuation procedures.

FLUSHING LINE SET AND INDOOR COIL

TYPICAL FIXED ORIFICE REMOVAL

Steps for removing a fixed orifice metering device from the indoor coil assembly.

TYPICAL EXPANSION VALVE REMOVAL AND REPLACEMENT PROCEDURE

Procedure for removing and replacing an expansion valve, including equalizer line disconnection.

FLUSHING LINE SET

Detailed procedure for flushing the line set and indoor coil with clean refrigerant.

Leak Testing the System

LINE SET AND INDOOR COIL

Describes connecting the gauge set for leak testing the line set and indoor coil.

TEST FOR LEAKS

Outlines the steps for pressurizing the system with nitrogen and checking for leaks.

EVACUATING THE SYSTEM

LINE SET AND INDOOR COIL

Instructions for connecting the gauge set and vacuum pump for system evacuation.

EVACUATE THE SYSTEM

Details the procedure for evacuating the system to the required micron level and breaking vacuum.

Electrical

SIZE CIRCUIT AND INSTALL DISCONNECT SWITCH

Guidance on selecting and installing the correct disconnect switch and wiring for the unit.

24 VAC TRANSFORMER

Information on using the transformer provided with the indoor unit for low-voltage control power.

INSTALL THERMOSTAT

Recommendations for installing the room thermostat, including location and placement guidelines.

ROUTING HIGH VOLTAGE GROUND AND CONTROL WIRING

HIGH VOLTAGE GROUND WIRES

Instructions for routing and securing high voltage and ground wires for safe installation.

CONTROL WIRING

Details on running 24VAC control wires and making thermostat connections.

TYPICAL LOW VOLTAGE FIELD WIRING

Illustrates typical low voltage wiring connections between the thermostat, indoor, and outdoor units.

Figure 15. Typical Field Wiring Diagram - M Voltage - 380420 v (3 PH) 50 Hz

Figure 16. Typical Field Wiring Diagram - T Voltage - 220240 v (1 PH) 50 Hz

GAUGE SET CONNECTIONS FOR TESTING AND CHARGING

Servicing Units Delivered Void of Charge

Outlines the procedure for servicing units that are delivered without refrigerant charge.

Unit Start-Up

Steps involved in starting up the unit after installation, including checks and initial operation.

System Refrigerant

Introduces procedures for connecting gauge sets, checking/adjusting airflow, and managing refrigerant.

ADDING OR REMOVING REFRIGERANT

AIRFLOW

Explains the Delta-T process for checking and adjusting indoor airflow for optimal system performance.

Determining Refrigerant Charge Method

Figure 19. Determining Charge Method

Illustrates the decision process for selecting the correct refrigerant charging method.

Figure 20. HFC-410 A Weigh In

Details the weigh-in method for charging refrigerant based on line set diameter and length.

Refrigerant Charge Methods

USE WEIGH-IN METHOD

Provides instructions for using the weigh-in method to charge refrigerant, considering outdoor temperature.

SUBCOOLING

Explains the subcooling method for checking and adjusting refrigerant charge based on liquid line temperature.

System Operation

HIGH PRESSURE SWITCH

Describes the function and trip point of the auto-reset high pressure switch.

Maintenance

Outdoor Unit

Outlines maintenance checks for the outdoor unit, including fan motor and connections.

Outdoor Coil

Provides instructions for cleaning the outdoor coil, considering environmental factors.

Indoor Unit

Lists maintenance tasks for the indoor unit, such as filter changes and blower checks.

Indoor Coil

Maintenance steps for the indoor coil, including cleaning and checking condensate lines.

Start-Up and Performance Checklist

Job and Unit Information

Fields for recording job details, installer, unit model, serial number, and nameplate voltage.

System Performance Checks

Checklist items for electrical connections, voltage, pressures, airflow, and refrigerant charge verification.

Thermostat and Valve Checks

Checklist items for verifying service valves, thermostat calibration, settings, and level.

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