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Leroy-Somer VARMECA 30 User Manual

Leroy-Somer VARMECA 30
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VARMECA 30
Variable speed motors and geared motors
Indicator relay
Locking input
0-10 V/4-20 mA
speed reference
cal options or external reference)
Indication for local options
External fault input
Run FWD/Stop
Run REV/Stop
Selection of 0-10 V/4-20 mA
speed reference
Motor PTC input
Braking resistor
(optional)
Jumper to be removed if
Braking resistor option
connected
Mains supply
VARMECA 31/32
QS
10V
ADI1
0V
ADI2
24V
ADIO3
DI01
DI2
DI3
Dl4
+24V
ENA
RL1
RL2
L1
L2
L3
R+
R-
Fi
2
3
4
5
6
1
8
9
10
11
12
7
13
14
Parameter-setting manual
3847 en - 2013.06 / i

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Leroy-Somer VARMECA 30 Specifications

General IconGeneral
Frequency50/60 Hz
Efficiency ClassIE2, IE3
Protection DegreeIP55
AltitudeUp to 1000 m above sea level (higher on request)
Ambient Temperature-20°C to +40°C (up to +60°C with derating)

Summary

Safety and Operating Instructions

General Safety and Handling

General safety precautions, personnel qualifications, and transport/handling instructions.

Product Use and Compliance

Guidelines for integrating VARMECA 30 into machines, compliance with directives, and safety devices.

Transportation and Storage

Instructions for correct transportation, storage, and observance of climatic conditions.

Installation and Handling Precautions

Proper installation, cooling, and handling to avoid damage and electrostatic discharge.

Electrical Connection Requirements

Adherence to national specifications, EMC compatibility, and connection guidelines.

Operational Safety

Safety devices, capacitor charge warnings, and keeping covers closed during operation.

Servicing and Maintenance

Reference to manufacturer's documentation for servicing and maintenance.

General Information

Operating Principle

Explains how the manual guides parameter setting via LCD KEYPAD or VMA SOFT software.

General Characteristics

Details the 'LCD KEYPAD micro console' and 'VMA SOFT' PC software options.

LCD Keypad Dimensions

Provides physical dimensions of the LCD KEYPAD micro console in millimeters.

Commissioning with LCD Keypad Console

Console Installation and Checks

Instructions for checking the LCD KEYPAD micro console upon receipt and its connection.

LCD Keypad Presentation

Overview of the LCD keypad's display, buttons, and their functions for operation and settings.

Read Mode Operation

Language Selection

Procedure to select the display language (French or English) when the console powers up.

Parameters Displayed in Read Mode

Lists parameters viewable in read mode for supervision and diagnostics, including motor status.

Simplified Parameter Setting Mode

Modifying Parameters

Step-by-step guide for modifying numerical and mnemonic parameters using the keypad.

Switching Between Modes

Procedure to exit parameter-setting mode and return to read mode using the 'M' button.

Simplified Menu Parameters

Basic Parameter Selection

Details basic parameters like MINIMUM LIMIT, MAXIMUM LIMIT, and ACCELERATION RAMP.

Motor Rated Speed Parameter

Parameter for setting the motor's on-load speed, with caution for high inertia applications.

Motor Rated Voltage Parameter

Parameter for the rated voltage indicated on the motor nameplate.

Motor Power Factor Parameter

Parameter for power factor measurement, with options for autocalibration or manual entry.

Access Level Configuration

Sets access levels (Read only, Level 1, Level 2) for menu parameters.

Preset Configuration Selection

Standard Configuration (05=STANDARD)

Wiring diagram and parameter details for the STANDARD configuration.

Brake Control Parameters

Details parameters for sequential brake control, including release and apply thresholds and times.

Jog Configuration (05=STANDARD + JOG)

PID Configuration (05=STANDARD + PID)

ADI1 Mode Parameter

Configures ADI1 input for various signal types and detection modes.

ADI2 Mode Parameter

Configures ADI2 input for various signal types, including PTC sensors.

PID Proportional Gain

Sets the proportional gain for the PID control loop.

PID Integral Gain

Sets the integral gain for the PID control loop.

PID Derivative Gain

Sets the derivative gain for the PID control loop.

PID Output Upper Limit

Defines the upper limit for the PID output value.

PID Output Lower Limit

Defines the lower limit for the PID output value.

PID Output Scale

Scales the PID output value.

ADI2 Input Scale

Scales the input value from ADI2.

Preset Reference 7

Sets a preset reference value for PID control.

Preset Reference 8

Sets a preset reference value for PID control.

PID Error Display

Displays the calculated error in the PID control loop.

PID Output Value

Displays the current output value of the PID control loop.

1 Analogue + 3 Preset References

Reference Selection Table

Table mapping DI4 and DI01 inputs to reference selections.

ADI1 Mode Parameter

Configures ADI1 input for various signal types and detection modes.

Preset Reference 2

Sets Preset Reference 2 value.

Preset Reference 3

Sets Preset Reference 3 value.

Preset Reference 4

Sets Preset Reference 4 value.

1 Analogue + 3 Preset References with ESFR

Reference Selection Table

Table mapping DI4 and DI01 inputs to reference selections.

Brake Control Parameters

Details parameters for sequential brake control, including release and apply thresholds and times.

8 Preset References Configuration (05=8VP)

Reference Selection Table

Table mapping DI4, ADI1, DI01 to preset reference selections.

Preset Reference 1

Sets Preset Reference 1 value.

Preset Reference 2

Sets Preset Reference 2 value.

Preset Reference 3

Sets Preset Reference 3 value.

Preset Reference 4

Sets Preset Reference 4 value.

Preset Reference 5

Sets Preset Reference 5 value.

Preset Reference 6

Sets Preset Reference 6 value.

Preset Reference 7

Sets Preset Reference 7 value.

Preset Reference 8

Sets Preset Reference 8 value.

Reference Correction via Local Button

ADI1 Mode Parameter

Configures ADI1 input for various signal types and detection modes.

Percentage Trim

Adjusts the trim percentage for reference correction.

Read Analogue Reference 1

Displays the current analogue reference input value.

Selected Reference Display

Shows the selected reference type and its value.

Preset Speed Correction via Local Reference

Reference Selection Table

Table mapping ADI2 to preset reference selections.

Preset Speed Selection Input

Configures digital input for preset speed selection.

Percentage Trim

Adjusts the trim percentage for reference correction.

Preset Reference 1

Sets Preset Reference 1 value.

Preset Reference 2

Sets Preset Reference 2 value.

Selected Reference Display

Shows the selected reference type and its value.

Pressure Regulation with PI Loop

ADI1 Mode Parameter

Configures ADI1 input for various signal types and detection modes.

ADI2 Mode Parameter

Configures ADI2 input for various signal types.

PID Proportional Gain

Sets the proportional gain for the PID control loop.

PID Integral Gain

Sets the integral gain for the PID control loop.

Digital Reference Parameter

Sets the digital reference value for the PI loop.

Vent Pumps Configuration Description

Pump Settings

Details settings for pumps with and without pressure sensors.

Vent Pumps Commissioning Steps

Steps for wiring, programming, and setting up the Vent Pumps configuration.

Torque Control with Speed Limiting

Speed/Torque Selection Table

Table mapping D14 input to speed or torque control selection.

ADI1 Mode Parameter

Configures ADI1 input for various signal types and detection modes.

ADI2 Mode Parameter

Configures ADI2 input for various signal types.

Maximum Limit Parameter

Sets the maximum speed limit for torque control.

Faster/Slower Configuration

Preset Reference 2 for Faster/Slower

Sets the reduced speed value for the faster/slower function.

Brake Control Parameters

Details parameters for sequential brake control, including release and apply thresholds and times.

Faster/Slower Configuration (No ESFR)

Preset Reference 2 for Faster/Slower

Sets the reduced speed value for the faster/slower function.

Faster/Slower Command Operation

Explains how the faster/slower function works with input contacts for speed control.

Motorized Potentiometer Configuration

ADI1 Mode Parameter

Configures ADI1 input for various signal types and detection modes.

Reset Motorized Potentiometer Reference

Resets the motorized potentiometer reference to zero or maintains the last value.

Faster/Slower Reset Mode

Configures the reset behavior for the faster/slower function.

PAD VMA30 Keypad Configuration

PAD VMA30 Operator Display

Describes the display unit, control buttons, and parameter-setting keys of the PADVMA30.

Parameter Selection and Modification

Power-Up Control Mode

Sets the control mode upon power-up for the keypad.

Reference on Power-Up

Sets the reference value upon power-up.

Enable Forward Key

Enables or disables the Forward button.

Enable Stop Key

Enables or disables the Stop button.

Enable Keypad Reverse Key

Enables or disables the Reverse button.

PAD VMA 30 Option Commissioning

Drive Operating Status Information

Auto/tunE Status

Indicates autocalibration or auto-tune status.

Deceleration Status

Indicates deceleration in progress.

Drive Locked Status

Indicates the drive is locked and cannot start the motor.

Drive Ready Status

Indicates the drive is unlocked and waiting for a command.

Stop Status

Indicates the drive maintains motor torque at zero speed.

Protective Mode Status

Indicates the drive has switched to protective mode.

Alarm Status

Indicates alternating display of alarms and fault codes.

Configuration Correspondence

Remaining Simplified Menu Options

Control Mode Selection

Determines the open loop control mode based on motor parameters and operating cycle.

Open Loop Mode

Sets the open loop control mode, influencing motor parameter measurement and control strategy.

Boost on U/F Ratio

Overfluxes motor at low speed for increased starting torque in U/F mode.

U/F Ratio Setting

Sets the U/F ratio (Fixed or Dynamic) for voltage/frequency control.

Drive Mode (VMA 33/34)

Selects control mode (Open loop, CL.LP vector, Servo) for VMA 33/34.

Open Loop Mode Details

Explains various open loop modes like EACH Run, NOT Meas, U/F, etc.

Current Proportional Gain

Adjusts proportional gain to reduce oscillations in frequency or torque regulation.

Current Integral Gain

Adjusts integral gain to reduce oscillations in frequency or torque regulation.

BF Vector Configuration

Sensor Type Selection

Selects the encoder type (Incremental, Hall Effect, Sensorless) for vector control.

Encoder Resolution Setting

Configures encoder points per revolution for speed calculation.

Encoder Filter Setting

Applies a moving average filter to encoder speed feedback to attenuate oscillations.

Speed Proportional Gain

Adjusts proportional gain for speed loop stability during reference variations.

Speed Integral Gain

Adjusts integral gain for speed stability during load impacts.

Current Proportional Gain

Adjusts proportional gain to reduce oscillations in frequency or torque regulation.

Current Integral Gain

Adjusts integral gain to reduce oscillations in frequency or torque regulation.

Ramp Enable

Enables or disables ramp functionality.

DI01 I/O Invert

Inverts the digital input or output logic for DI01.

DI01 Terminal Configuration

Configures terminal DI01 as an input or output.

DI01 Input/Output Destination

Selects the destination for DI01 input or source for DI01 output.

Brake Control and Parameters

Brake Control Enable

Enables brake control and assigns it to a logic output.

Brake Release Current Threshold

Adjusts current threshold for brake release to ensure sufficient torque.

Brake Apply Current Threshold

Adjusts current threshold below which brake control is disabled.

Brake Release Frequency Threshold

Adjusts frequency threshold for brake control to ensure torque during release.

Brake Apply Frequency Threshold

Adjusts frequency threshold for disabling brake control to avoid load veering.

Magnetisation Time Delay

Time delay for establishing magnetising current before brake release.

Time Delay Before Ramp Unlock

Time delay for brake release before unlocking the ramp.

CL LP Vector Mode Brake Control

Brake Apply Current Threshold (CL LP)

Adjusts current threshold for brake control disable in CL LP mode.

Brake Apply Frequency Threshold (CL LP)

Adjusts frequency threshold for brake control disable in CL LP mode.

Brake Apply Time Delay (CL LP)

Time delay for brake apply command in relation to speed threshold.

Time Delay Before Ramp Unlock (CL LP)

Time delay for brake release before ramp unlock.

Brake Apply Time Delay (CL LP)

Maintains torque at standstill while brake is applied.

Brake Position Control

Enables or disables brake control for position management.

Additional Parameter Settings

Managing Micro-Cuts

Configures drive behavior during mains supply interruptions (Disabled, Stop, Auto restart).

SDI Input Management

Configures the SDI input for locking or secure disabling.

Product Identification Code

Provides drive rating, size, and version information.

ADIO3 Control Assignment

Assigns ADIO3 function (speed, load, current, power) when used as output.

DIO1 Control Assignment

Assigns DIO1 function (speed, alarm, reset) when used as output.

Jog Reference Setting

Sets operating frequency for jog operation.

Bipolar Mode Enable

Enables bipolar mode for reference polarity to change rotation.

Speed Skip 1

Defines a speed range to be skipped to avoid critical speeds.

Skip Width 1

Defines the width of the speed skip window.

Deceleration Mode

Selects deceleration mode (Fixed, Auto, Auto+) to prevent overvoltage faults.

Automatic Drive Resets

Sets the number of automatic fault reset attempts.

Auto-Reset Time Delay

Defines time between fault mode and automatic reset.

Stopping Mode

Configures how the drive stops the motor (Freewheel, Ramp, Zero Speed DC, etc.).

Catch Spinning Motor Function

Enables motor frequency and direction calculation for automatic recalibration.

VMA 33/34 Specific Parameters

Switching Frequency

Sets the switching frequency, balancing magnetic noise and motor temperature.

Motor Rated Frequency

Sets the frequency where constant torque changes to constant power.

Number of Motor Poles

Automatically calculates or sets the number of motor poles.

Enable Autocalibration

Enables motor autocalibration for optimal performance.

Copy Parameters

Copies parameters between drives or to/from a key.

Return to Factory Settings

Resets drive parameters to factory defaults.

Security Code Management

Customer Security Code

Sets a security code for parameter modification, linked to PADVMA30.

Drive Operating Status Parameters

Display Mode Configuration

Configures the PADVMA30 display for speed, load, or user-defined information.

Select Load Display

Chooses how the load or current is displayed.

Speed Display Unit

Selects the unit for displaying motor speed (Hz, min-1, Customised).

Customer Unit Scale

Applies a scaling coefficient to the motor speed display.

Last Fault Display

Displays the last five drive faults for quick diagnosis.

Parameter 47 Assignment

Assigns a parameter to parameter 47.

Parameter 49 Assignment

Assigns a parameter to parameter 49.

Parameter 50 Assignment

Assigns a parameter to parameter 50.

Analogue/Digital Input 01 Value

Reads the value of analogue/digital input ADI1.

Analogue/Digital Input 02 Value

Reads the value of analogue/digital input ADI2.

Analogue/Digital Input 03 Value

Reads the value of analogue/digital input ADI3.

Reference Before Offset

Indicates the reference value before offset is applied.

IGBT Junction Temperature

Measures IGBT junction temperature, with fault indication.

Total Motor Current

Displays the rms current in each drive output phase.

Motor Speed Display

Indicates the calculated motor speed.

DC Bus Voltage Display

Indicates the DC bus voltage measurement.

Advanced Parameter Setting Mode

Protective Mode and Diagnostics

Drive Operating Information

Provides information on drive status like Auto/tunE, dEc, inh, rdY, StoP, triP, and Alar./USrx.

Fault Code Descriptions and Solutions

Lists fault codes (cL1-OLd1) with causes and recommended solutions for troubleshooting.

Fault Code Descriptions and Solutions (Continued)

Details additional fault codes (OSP-UU) with their causes and recommended solutions.

Appendix

Detailed Parameter Settings for Preset Configurations

Provides detailed parameter configurations for various preset modes.

Sequential Brake Control Description

Explains the operation and parameters for sequential brake control.

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