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LG 47LM640S-ZA User Manual

LG 47LM640S-ZA
118 pages
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Printed in KoreaP/NO : MFL67360921 (1212-REV02)
CHASSIS : LD22E
MODEL: 47LM640S/640T/649S/649T
MODEL: 47LM640S/640T-ZA 47LM649S/649T-ZB
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
LED LCD TV
SERVICE MANUAL
North/Latin America http://aic.lgservice.com
Europe/Africa http://eic.lgservice.com
Asia/Oceania http://biz.lgservice.com
Internal Use Only

Table of Contents

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LG 47LM640S-ZA Specifications

General IconGeneral
Screen Size47 inches
Display TypeLCD
Resolution1920 x 1080
Backlight TypeLED
Smart TVYes
HDMI Ports4
USB Ports3
3DYes
Ethernet PortYes
Wi-FiYes
Energy RatingA
Audio Output10W x 2

Summary

SAFETY PRECAUTIONS

General Guidance

Provides basic safety instructions for servicing.

AC Leakage Current Checks

Details procedures for checking AC leakage current before returning the unit.

SERVICING PRECAUTIONS

General Servicing Precautions

General guidelines for safe and proper servicing procedures.

Electrostatic Discharge (ESD) Precautions

Steps to prevent damage to sensitive electronic components from static electricity.

General Soldering Guidelines

Best practices for soldering components to circuit boards safely.

COMPONENT REPLACEMENT PROCEDURES

IC and Transistor Replacement

Procedures for replacing integrated circuits and transistors.

Diode and Resistor Replacement

Steps for replacing diodes and resistors.

Circuit Board Foil Repair

Techniques for repairing damaged copper traces on circuit boards.

SPECIFICATIONS

Application Range

Defines the scope of the specifications for the LD22E chassis.

Test Requirements

Outlines the conditions and parameters for product testing.

Test Methods

Details the testing methodologies and standards applied.

Model General Specifications

Lists general specifications by model and market.

INPUT/OUTPUT SPECIFICATIONS

Broadcasting and Receiving Systems

Details broadcasting standards and receiving system specifications.

Various I/O Ports

Specifications for Scart, RCA, HDMI, USB, Ethernet, and audio interfaces.

VIDEO INPUT SPECIFICATIONS

Component Video Input

Lists resolutions and frequencies for component video input.

RGB (PC) Input Specifications

Details resolutions and frequencies for PC RGB input.

HDMI Input Specifications

Lists resolutions and frequencies for HDMI input in DTV and PC modes.

ADJUSTMENT INSTRUCTIONS

Application and Designation

Outlines the scope and general conditions for adjustments.

Automatic Adjustment Procedures

Details the automatic adjustment process for ADC.

FUNCTIONAL TESTS AND PROCEDURES

Key Data Downloads

Procedures for downloading MAC, CI+, Widevine, and ESN keys.

LAN and Wi-Fi Checks

Steps for inspecting LAN connectivity and Wi-Fi functionality.

LAN Port Ping Test

Method for testing LAN port connectivity using a ping test.

DATA MANAGEMENT AND CHECKS

Model and Serial Number Download

Procedures for downloading model and serial number information.

CI+ Key Verification

Methods to check the status of CI+ key download.

Wi-Fi MAC Address Check

Procedure to verify the Wi-Fi MAC address.

MANUAL ADJUSTMENT AND DATA HANDLING

EDID/DDC Data Download

Process for downloading Extended Display Identification Data.

EDID Data Details

Provides specific EDID data formats for different configurations.

WHITE BALANCE ADJUSTMENT

Overview and Equipment

Explains the objective, method, and required equipment for WB adjustment.

Adjustment Command and Method

Details the commands and procedures for auto and manual WB adjustment.

ADDITIONAL TESTS AND ADJUSTMENTS

White Balance Reference Data

Provides color coordinate and temperature reference for WB adjustment.

Specific Function Checks

Covers checks for EYE-Q, Local Dimming, and Magic Motion remote control.

FINAL TESTS AND CONFIGURATION

3D Function and Wi-Fi Tests

Procedures for testing 3D functionality and Wi-Fi connectivity.

LNB and Option Settings

Checks LNB voltage and country-specific option selections.

Tool Option and Ship-out Mode

Covers tool option selection and final ship-out mode check.

ELECTRICAL SAFETY AND AUDIO SPECIFICATIONS

Grounding and Internal Pressure Checks

Details methods for checking grounding and internal pressure.

Audio Specifications

Lists audio output and speaker impedance specifications.

SCREW ASSEMBLY GUIDE

Screw Specifications and Application

Details screw types and their usage in assembly.

BLOCK DIAGRAM

EXPLODED VIEW

MICOM AND SENSOR COMPONENTS

MICOM Block Diagram and Options

Shows the MICOM block and its configurable options.

Eye Sensor Option

Details the configuration options for the eye sensor.

AUDIO AND VIDEO CONNECTORS

RGB/PC Audio/SPDIF Connectors

Diagrams for RGB, PC Audio, and SPDIF output connectors.

INTERFACE CONNECTORS

RS232C and Audio Jacks

Schematics for RS232C, CVBS, and Component audio jacks.

INPUT INTERFACE COMPONENTS

IR, Key, and RGB Sensor Circuits

Diagrams for IR, Key, and RGB sensor components.

ESD Protection Measures

Information on ESD protection for MTK and LG1152 components.

USB INTERFACES

USB Downstream Ports

Details the USB interfaces (USB1, USB2, USB3, USB_WIFI).

SCART CONNECTOR

Full Scart Pinout and Diagram

Provides the pinout and diagram for a full Scart connector.

REMOTE CONTROL INTERFACE

ZigBee RF Remote Control

Block diagram for the ZigBee RF remote control option.

ETHERNET INTERFACE

MICOM AND I2C INTERFACE

Renesas MICOM Block Diagram

Schematic of the Renesas MICOM microcontroller.

MICOM Options and I2C Interface

Details MICOM model options and I2C interface connections.

SCART AUDIO AMPLIFIER

SCART Audio Muting Circuit

Schematic for the SCART audio amplifier and mute circuit.

HEADPHONE AMPLIFIER

COMMON INTERFACE (CI) CONTROL

CI Power Enable and Options

Details CI power control and options for MTK and LG1152.

TUNER MODULES

Tuner Block Diagrams (EU & China)

Block diagrams for various tuner types (T/C, S2, H/NIM, T2/C).

DVB-S2 LNB MODULE

LNB Part Block Diagram

Schematic showing the DVB-S2 LNB circuitry and power.

COMMERCIAL OPTIONS

Commercial 12V Out and Audio

Schematics for commercial 12V output via RS-232 and audio output jack.

LVDS INTERFACE

LVDS Connectors and Signals

Details the 51-pin and 41-pin LVDS connectors and associated signals.

LOCAL DIMMING CONTROL

POWER AND LEVEL SHIFTER BLOCKS

Power Block Diagram

Schematic illustrating the power supply blocks.

Level Shifter Block Diagram

Schematic showing the level shifter circuitry.

eMMC INTERFACE

LOGO LIGHT CONTROL

EPI INTERFACE

EPI Features and Merits

Details the features and advantages of the EPI interface.

EPI VS MINI-LVDS COMPARISON

Interface Comparison Table

Compares HF mini-LVDS and EPI interfaces based on features and signals.

LCM to S-Driver IC Change

Illustrates the change from mini-LVDS to EPI for LCM connection.

EPI VS MINI-LVDS DETAILED COMPARISON

Topology, Protocol, Features, Merits, Demerits

Detailed comparison of EPI and mini-LVDS across topology, protocol, features, merits, and demerits.

MAIN PCB LAYOUT

Broadband Main PCB Identification

Identifies key components and connectors on the main PCB.

MTK5369 BLOCK DIAGRAM

AUDIO AND VIDEO JACK INTERFACES

Scart, Component, and CVBS Jacks

Diagrams for Scart, Component, and CVBS audio/video jacks.

GP4 BACKEND BLOCK DIAGRAM

GP4 BACKEND BLOCK DIAGRAM (EPI & T-CON)

GP4 BLOCK DIAGRAM - LVDS AND LOCAL DIMMING

LVDS Tx Block and Outputs

Diagram showing LVDS transmitter block and its outputs.

INTERCONNECTION DIAGRAMS

PCB and Cable Layout

Illustrates the physical interconnection of PCBs and cables within the TV.

IR AND SOFT TOUCH PCB DETAILS

Circuit Block Diagram and Pinout

Shows the circuit block diagram and pin configuration for the IR/Soft touch PCB.

LED LIGHTING SCENARIOS

Power LED Scenario Descriptions

Outlines the behavior of the power LED under different conditions.

TOUCH SENSOR OPERATION

Touch Key Threshold and Sensitivity

Explains how to check touch key thresholds and manual sensitivity.

TOUCH SENSOR EEPROM MANAGEMENT

EEPROM Register Change via USB

Procedure for modifying touch sensor EEPROM registers using a USB port.

REMOTE CONTROL SYSTEM OPERATION

Pairing and Data Transmission

Details the system for pairing and transmitting data from the remote.

Motion and Voice Data

Describes the transmission of motion and voice data from the remote.

REMOTE CONTROL BUTTON FUNCTIONS

M3 and M4 Remote Button Mapping

Lists the functions and codes for buttons on M3 and M4 remotes.

M4 REMOTE CONTROL BLOCK DIAGRAM

REMOTE CONTROL FUNCTION LIST

Remocon Component Functions

Lists the functions of various components within the remote control.

RF PAIRING AND UNPAIRING

RF Pairing and Unpairing Procedures

Explains the methods for pairing and unpairing the remote control.

WIFI MODULE FEATURES

WIFI Module Pin Map and Block Diagram

Provides pin configuration and block diagram for the WIFI module.

WIFI MODULE BLOCK DIAGRAM (ARCADYAN)

WIFI MODULE SPECIFICATIONS

CONTENT PROTECTION TECHNOLOGIES

Widevine, HDCP 2.0, Netflix, DTCP

Introduces Widevine, HDCP 2.0, Netflix, and DTCP for content protection.

WIDEVINE DRM EXPLANATION

Widevine Solution Overview

Explains Widevine as a solution for adaptive streaming and DRM.

HDCP AND NETFLIX CONTENT PROTECTION

HDCP and HDCP 2.0 Benefits

Details HDCP for content protection and advantages of HDCP 2.0.

DIGITAL TRANSMISSION CONTENT PROTECTION (DTCP)

DTCP Protocol and Cryptographic Keys

Explains DTCP, its protocol, and cryptographic keys.

CHANGED BILL OF MATERIALS (BOM)

BOM Comparison and Item Additions

Compares BOM configurations and lists added items.

CHANGED BILL OF MATERIALS (BOM) DETAILS

STANDARD REPAIR PROCESS - VIDEO ERRORS

No Video/Normal Audio Troubleshooting

Flowchart for diagnosing and resolving no video or normal audio issues.

STANDARD REPAIR PROCESS - VIDEO ERRORS

No Video/No Audio Troubleshooting

Flowchart for diagnosing and resolving no video or no audio problems.

STANDARD REPAIR PROCESS - PICTURE PROBLEMS

RF Signal Level and Picture Issues

Troubleshooting steps for RF signal and picture problems like freezing.

STANDARD REPAIR PROCESS - DVB-S/S2 PICTURE ISSUES

Tuning Fail and Picture Issues

Troubleshooting for tuning failures and picture problems in DVB-S/S2.

STANDARD REPAIR PROCESS - VIDEO ERRORS

Color Error Troubleshooting

Flowchart for diagnosing and resolving color-related video errors.

STANDARD REPAIR PROCESS - VIDEO ERRORS

Vertical/Horizontal Bars and Screen Errors

Troubleshooting for vertical/horizontal bars and external device screen errors.

STANDARD REPAIR PROCESS - POWER ISSUES

No Power Troubleshooting

Flowchart for diagnosing and resolving "No Power" issues.

STANDARD REPAIR PROCESS - POWER ISSUES

Power Off Mode and Voltage Checks

Procedures for checking power off modes and voltages.

STANDARD REPAIR PROCESS - AUDIO ISSUES

No Audio/Normal Video Troubleshooting

Flowchart for diagnosing and resolving no audio or normal video issues.

STANDARD REPAIR PROCESS - AUDIO ISSUES

Abnormal Audio Troubleshooting

Flowchart for diagnosing abnormal audio, discontinuation, or noise.

STANDARD REPAIR PROCESS - GENERAL FUNCTIONALITY

Remote Control Operation Issues

Troubleshooting steps for remote control operation errors.

STANDARD REPAIR PROCESS - FUNCTIONAL ERRORS

External Device Recognition Errors

Troubleshooting for errors related to external device recognition.

STANDARD REPAIR PROCESS - NOISE ISSUES

Circuit and Mechanical Noise Troubleshooting

Steps to diagnose and resolve circuit or mechanical noise problems.

STANDARD REPAIR PROCESS - EXTERIOR DEFECTS

Troubleshooting Exterior Defects

Guide for addressing issues related to external damage or defects.

TECHNICAL MANUAL - WHITE BALANCE ADJUSTMENT

White Balance Adjustment Procedure

Detailed steps for adjusting white balance via the EZ ADJUST menu.

TECHNICAL MANUAL - POWER BOARD VOLTAGE

Power Board Voltage Measurement

Guide for measuring voltages on the power board for troubleshooting.

TECHNICAL MANUAL - TUNER SIGNAL STRENGTH

TUNER Signal Strength Check

Procedure for checking tuner input signal strength using OSD diagnostics.

TECHNICAL MANUAL - LCD-TV VERSION CHECK

Remote Controller Adjustment Method

Steps for checking LCD-TV version using the remote control.

TECHNICAL MANUAL - LCD TV CONNECTION DIAGRAM

LCD TV Connection Diagram

Illustrates the connection of external inputs to the TV screen.

TECHNICAL MANUAL - TUNER CHECKING

TUNER Checking Part Procedure

Details the procedure for checking the tuner and its connections.

TECHNICAL MANUAL - ADJUSTMENT TEST PATTERNS

Using ADJ Key for Test Patterns

Guide on using the ADJ key to display various test patterns for diagnostics.

APPENDIX: T-CON BOARD EXCHANGE

T-Con Board Defect Examples

Visual examples of T-Con board defects like solder issues and power section problems.

APPENDIX: T-CON BOARD EXCHANGE

Additional T-Con Board Defects

More visual examples of T-Con board defects including gradations and abnormal displays.

APPENDIX: PSU (LED DRIVER) EXCHANGE

PSU/LED Driver Defect Examples

Visual examples of PSU and LED driver issues like no light or dim light.

APPENDIX: PANEL MODULE EXCHANGE

Panel Defect Examples

Visual examples of panel defects like Mura, light leakage, press damage, and crosstalk.

APPENDIX: PANEL MODULE EXCHANGE

Additional Panel Defect Examples

More visual examples of panel defects like block/line issues and unrepairable cases.

TECHNICAL MANUAL - FRONT LED CHECK

Front Display LED Check Procedure

Guide for checking the front display LED status and its control.

TECHNICAL MANUAL - POWER INPUT VOLTAGE CHECK

Power Input Voltage and ST-BY 5V Check

Procedure for checking power input voltages and ST-BY 5V.

TECHNICAL MANUAL - POWER ON PIN CHECK

Checking the "Power On" Pin Status

Method to check if the "power on" pin is high when the power is on.

TECHNICAL MANUAL - POWER OFF MODE CHECK

Power Off Mode Checking Procedure

Steps to check the power off modes using the IN-START menu.

TECHNICAL MANUAL - AUDIO MENU CHECK

Audio Menu Check for No Audio

Procedure to check audio settings in the menu when there is no sound.

TECHNICAL MANUAL - AUDIO AND SPEAKER CHECK

Voltage and Speaker Check

Steps to check audio voltages and speaker connectivity for no audio issues.

TECHNICAL MANUAL - REMOTE CONTROL CHECK

Remote Controller Operation Check

Procedure for checking remote control functionality and IR signal.

TECHNICAL MANUAL - VCOM ADJUSTMENT

VCOM Adjustment Sequence

Steps for adjusting VCOM values to minimize screen flicker.

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