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LG LS-J0763EL - User Manual

LG LS-J0763EL
80 pages
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SERVICE MANUAL
Room Air Conditioner
MODEL :
LS-J0761CL / CM / CN / DL
LS-J0761HL / HM / HN
LS-J0762HL / HM / HN
LS-J0763CL / EL / HL
LS-J0820HL
LS-J0821CL / CM
LS-J0822AL
LS-J0962CL / CM / CN
LS-J0962HL / HM / HN / EL
LS-J0963CL / CM / CN / AL /DL
LS-J0964CL / GL / DL / HL / HM / EL
website http://biz.LGservice.com
e-mail http://www.LGEservice.com/techsup.html
CAUTION
-BEFORE SERVICING THE UNIT, READ THE SAFETY
PRECAUTIONS IN THIS MANUAL.
-ONLY FOR AUTHORIZED SERVICE PERSONNEL.

Questions and Answers:

LG LS-J0763EL Specifications

General IconGeneral
RefrigerantR410A
Compressor TypeRotary
Power Supply220-240V, 50Hz
Weight (Indoor Unit)8 kg
TypeSplit Air Conditioner
Heating Capacity7500 BTU/h
Operating Temperature (Cooling)18°C to 43°C
Operating Temperature (Heating)-5°C to 24°C

Summary

Room Air Conditioner Service Manual

Safety Precautions

Important safety warnings before servicing the unit.

Indoor Unit Functions

Core Operation and Control

Remote operation, temperature sensing, fan speed, and indicators.

Specialized Operation Modes

Sleep, Natural Air, Defrost, and Hot-start modes.

Remote Control Operations

Basic Operations

Mode selection, fan speed, and temperature settings.

Timer and Sleep Functions

Setting timers and sleep mode for operation.

Airflow Direction Control

Adjusting horizontal and vertical airflow.

Product Specifications

Performance Metrics

Cooling capacity, moisture removal, energy efficiency.

Physical and Electrical Data

Dimensions, weight, power source, and refrigerant.

Dimensions - Indoor Unit

Indoor Unit Measurements

Detailed dimensions (W x H x D) for indoor units.

Piping Exit Points

Diagrams showing pipe routing on the wall.

Dimensions - Outdoor Unit

Outdoor Unit Measurements (Cooling)

Detailed dimensions for outdoor cooling units.

Dimensions - Outdoor Unit (Heat Pump)

Outdoor Unit Measurements (Heat Pump)

Detailed dimensions for outdoor heat pump units.

Refrigeration Cycle Diagram

System Overview and Components

Diagram showing refrigerant flow and key parts.

Piping and Elevation Guidelines

Specifications for pipe size, length, and maximum elevation.

Wiring Diagrams - Cooling Only

Indoor Unit Wiring

Electrical connections for the indoor unit.

Outdoor Unit Wiring

Electrical connections for the outdoor unit.

Wiring Diagrams - Cooling & Heating

Indoor Unit Wiring Diagrams

Multiple wiring schematics for indoor units.

Outdoor Unit Wiring Diagrams

Multiple wiring schematics for outdoor units.

Operation Details - Unit Functions

Display Indicators

Explains the meaning of unit display elements and LEDs.

Cooling & Dehumidification Modes

How the unit operates in cooling and dehumidification modes.

Operation Details - Heating & Defrost

Heating Mode Operation

How the unit operates in heating mode, including temp control.

Defrost Control

Procedure for defrosting to prevent ice buildup.

Operation Details - Fuzzy Logic Modes

Fuzzy Operation Logic

Details on Fuzzy logic for Cooling, Heating, and Dehumidification.

Operation Details - Fan Control & Timers

Airflow Speed Selection

How to select fan speed via remote control.

Timer Operations

Setting On-Timer and Off-Timer operations.

Operation Details - Special Modes & Sleep

Sleep Timer Operation

Adjusting operation for sleep comfort.

Chaos Modes

Chaos Swing and Natural Wind modes for airflow.

Operation Details - Advanced Modes

Jet Cool and Auto Restart

High-speed cooling and auto-resume after power loss.

Forced Operation

Manual override modes for C/O and H/P units.

Operation Details - Safety & Air Quality

Evaporator Frost Protection & Buzzer

Frost protection mechanism and buzzer feedback.

Air Cleaner Function

Details on the air cleaner function.

Display Function

Operation Indicators

Indicators for Heating and Cooling mode operations.

Self-diagnosis Function

Thermistor Error Indicator

How errors related to temperature sensors are indicated.

Installation - Location Selection

Indoor Unit Location Guidelines

Guidelines for choosing the best location for the indoor unit.

Outdoor Unit Location Guidelines

Guidelines for choosing the best location for the outdoor unit.

Installation - Indoor Unit Mounting

Mounting the Installation Plate

Steps for securely mounting the indoor unit's bracket.

Drilling Piping Holes

Procedure for creating holes for piping and wiring.

Piping Preparation

Cutting and Flaring Pipes

Instructions for cutting, reaming, and flaring pipes.

Pipe Flaring Protection

Protecting the flared pipe ends.

Indoor Unit Piping Connection (Right Rear)

Routing Drain Hose and Tubing

Guiding the drain hose and refrigerant lines.

Connecting Pipes and Tubing

Details on connecting indoor and outdoor pipes with torque specs.

Indoor Unit Installation - Final Steps

Bundling and Securing Tubing

Shaping and bundling pipes, cables, and hoses.

Hooking Indoor Unit to Plate

Attaching the indoor unit to the installation plate.

Indoor Unit Piping Connection (Left Rear)

Routing Drain Hose and Tubing

Guiding the drain hose and refrigerant lines for left piping.

Connecting Pipes and Tubing

Details on connecting indoor and outdoor pipes with torque specs.

Indoor Unit Installation - Securing Components

Wrapping Insulation Material

Insulating the connecting portions of the piping.

Hooking Indoor Unit to Plate

Securing the indoor unit onto the mounting bracket.

Connecting Piping and Cable to Outdoor Unit

Outdoor Unit Piping Connection

Finalizing pipe connections to the outdoor unit with torque.

Electrical Installation Precautions

Important electrical safety and installation guidelines.

Cable Connections - Indoor and Outdoor Units

Cooling Only vs. Cooling & Heating Wiring

Wiring differences for cooling-only and heat pump models.

Cable Specifications and Requirements

Requirements for power supply and connecting cables.

Drainage Check

Verifying Indoor Unit Drainage

Checking proper water drainage from the indoor unit.

Indoor Unit - Cable Connection and Grille

Connecting Indoor Unit Cables

Wiring the indoor unit based on outdoor unit connections.

Attaching the Indoor Unit Grille

Reassembling the front grille after installation.

Piping Formation and Routing Techniques

Securing Indoor Unit Piping

Routing and securing piping for indoor unit installation.

Outdoor Unit Piping Configuration

Piping setup for outdoor units below or above indoor units.

Air Purging Process

Air Purging Procedure

Removing air and moisture from the refrigeration system.

Leak Check After Purging

Verifying the system for leaks after air purging.

Gas Leakage Checking

Using Manifold Gauges

Using gauges to check for leaks and pressure integrity.

Pipe Length and Elevation Limits

Maximum Piping Specifications

Allowed pipe lengths and elevation differences.

Additional Refrigerant Calculation

How to calculate extra refrigerant for longer pipes.

Test Running and Performance Evaluation

Initial Setup for Test Running

Connecting power and remote controller for test operation.

Performance Evaluation Criteria

Measuring temperature differences for proper operation.

Remote Control Functions - C;O Model

Basic Operations and Settings

Mode, fan speed, temperature, and timer controls.

Specialized Modes

Sleep mode and airflow direction adjustments.

Remote Control Functions - H;P Model

Basic Operations and Settings

Mode, fan speed, temperature, and timer controls for H/P.

Specialized Modes

Sleep mode and airflow direction adjustments for H/P.

Disassembly - Indoor Unit Grille and Components

Removing the Indoor Unit Grille

Steps to detach the front grille assembly.

Accessing Internal Components

Steps to access sensors, motors, and PCB.

Disassembly - Indoor Unit Control Box and Discharge Grille

Removing the Control Box

Detaching the main electronic control housing.

Removing the Discharge Grille

Steps to remove the air discharge grille.

Disassembly - Indoor Unit Fan and Evaporator

Removing the Evaporator Assembly

Detaching the evaporator core.

Removing the Cross-Flow Fan

Steps to remove the fan motor and fan assembly.

Disassembly - Specific Indoor Unit Models

Grille and Cover Control Removal

Detaching grille and control cover for specific models.

Accessing Specific Internal Components

Steps to access internal parts for specific models.

Disassembly - Specific Indoor Unit Control Box and Grille

Removing Control Box and Discharge Grille

Detaching control box and discharge grille for specific models.

Disassembly - Specific Indoor Unit Fan Assembly

Removing Evaporator and Fan Assembly

Detaching evaporator and fan assembly for specific models.

Valve Operation - 2-way and 3-way

Valve Positions by Work Type

Table detailing valve positions for shipping, purging, operation, etc.

Air Purging Procedure Details

Tools, Cautions, and Steps

Detailed guide for purging the refrigeration system.

Pumping Down Procedure Details

Refrigerant Transfer Steps

Steps for transferring refrigerant to the outdoor unit.

Re-air Purging Procedure

Purging for Re-installation

Steps for purging air during re-installation.

Balance Refrigerant and Check for Leaks

Refrigerant Balancing Steps

Steps to balance refrigerant and check for leaks.

Evacuation Procedure Details

System Vacuum Steps

Steps for creating a vacuum in the system.

Gas Charging Procedure Details

Refrigerant Charging Steps

Steps for charging the system with refrigerant.

Cycle Troubleshooting Guide

Troubleshooting by Temperature and Current

Diagnosing issues based on temperature and current readings.

Troubleshooting by Pressure and Temperature

Identifying causes of trouble from pressure and temperature data.

Electronic Parts Troubleshooting - Unit Failure

Product Not Operating At All

Troubleshooting steps when the product is completely non-functional.

PCB Board Voltage Checks

Checking voltages and components on the PCB.

Electronic Parts Troubleshooting - Remote Control Issues

Remote Control Unresponsiveness

Troubleshooting if the remote control is unresponsive.

Electronic Parts Troubleshooting - Motor Issues

Compressor;Outdoor Fan Not Driving

Diagnosing why the compressor or outdoor fan won't start.

Electronic Parts Troubleshooting - Indoor Fan Issues

Indoor Fan Not Operating

Steps to diagnose indoor fan failure.

Electronic Parts Troubleshooting - Louver Issues

Vertical Louver Not Operating

Diagnosing issues with the vertical airflow louver.

Electronic Parts Troubleshooting - Heating Issues

Heating Mode Not Operating

Troubleshooting steps for heating mode failures.

Electronic Control Device - Main PCB Schematics

Main P.W.B. Assembly Diagrams

Schematics of the main printed circuit board assemblies.

Schematic Diagram - Heat Pump Series

Heat Pump Series Circuit Diagram

Detailed electrical schematic for heat pump models.

Schematic Diagram - Cooling Only Series

Cooling Only Series Circuit Diagram

Detailed electrical schematic for cooling-only models.

Exploded View - Indoor Unit Components

Indoor Unit Part Breakdown Diagram

Visual diagram showing indoor unit parts and numbers.

Parts List - Cooling Indoor Units

Part Numbers for Cooling Indoor Models

List of part numbers for indoor cooling components.

Parts List - Heat Pump Indoor Units

Part Numbers for Heat Pump Indoor Models

List of part numbers for indoor heat pump components.

Parts List - Cooling Indoor Models (Detailed)

Specific Part Numbers for Cooling Indoor Units

Detailed part numbers for various indoor cooling models.

Parts List - Cooling Indoor Models (Additional)

Additional Part Numbers for Cooling Indoor Units

Part numbers for further indoor cooling models.

Parts List - Heat Pump Indoor Models (Detailed)

Specific Part Numbers for Heat Pump Indoor Units

Specific part numbers for heat pump indoor models.

Parts List - Cooling Indoor Models (CM;CN;CM)

Part Numbers for CM;CN;CM Cooling Indoor Units

Part numbers for cooling indoor CM/CN/CM models.

Parts List - Heat Pump Indoor Models (HM;HN;HN)

Part Numbers for HM;HN;HN Heat Pump Indoor Units

Part numbers for heat pump indoor HM/HN/HN models.

Exploded View - Outdoor Unit Components (Cooling)

Outdoor Unit Part Breakdown Diagram (Cooling)

Visual diagram of outdoor cooling unit parts.

Exploded View - Outdoor Unit Components (Heat Pump)

Outdoor Unit Part Breakdown Diagram (Heat Pump)

Visual diagram of outdoor heat pump unit parts.

Parts List - Cooling Outdoor Units

Part Numbers for Cooling Outdoor Units

List of part numbers for outdoor cooling components.

Parts List - Cooling Outdoor Models (Detailed)

Specific Part Numbers for Cooling Outdoor Units

Part numbers for various outdoor cooling models.

Parts List - Cooling Indoor Models (CM;CN;CM)

Part Numbers for CM;CN;CM Cooling Indoor Units

Part numbers for cooling indoor CM/CN/CM models.

Parts List - Heat Pump Outdoor Units (HL;EL;HL)

Part Numbers for HL;EL;HL Heat Pump Outdoor Units

Part numbers for heat pump outdoor HL/EL/HL models.

Parts List - Heat Pump Outdoor Units (HL;HM;HL)

Part Numbers for HL;HM;HL Heat Pump Outdoor Units

Part numbers for heat pump outdoor HL/HM/HL models.

Parts List - Heat Pump Indoor Units (HM;HN;HN)

Part Numbers for HM;HN;HN Heat Pump Indoor Units

Part numbers for heat pump indoor HM/HN/HN models.

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