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LG RCWFH Series - User Manual

LG RCWFH Series
140 pages
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INSTRUCTION MANUAL
Water-Cooled Turbo Chiller
Please read the safety precautions before use.
This content is to ensure the safety of users and to prevent property damages.
Keep the instruction manual in a place that is accessible to other users.
Only authorized people can use the product.
Model : RCWFH Series (200-3000RT)
(For AC Smart Premium Control System)
ENGLISH
P/NO : MFL68929306 (Rev 0)

Questions and Answers

Summary

CAUTIONS FOR SAFETY _ WARNING;CAUTION

WARNING

Safety warnings for serious injury or death if directions are ignored.

CAUTION

Safety cautions for minor injury or product damage if directions are ignored.

INTRODUCTION

General Information

Describes the installation of water cooled screw type centrifugal chillers using R-134a refrigerant.

System structure

Shows the general structure and parts composition of the two-stage centrifugal chiller.

Nomenclature

Explains the nomenclature for the centrifugal chiller model.

Name plate

Details information found on the unit's name plate for service purposes.

Main unit conversions

Provides temperature conversion tables between Fahrenheit and Celsius.

STRUCTURE OF TWO STAGE CENTRIFUGAL CHILLER

Cycle of the chiller

Explains the refrigerant cycle using R-134a in the two-stage centrifugal chiller.

Main components of the two stage centrifugal chiller

Details the characteristics of the compressor's main components: Impeller, Bearing, Diffuser, etc.

CONTROL SYSTEM

Components and Major Parts of the Control Panel

Details HMI components: touch screen, ports, and power controls.

Components and Major Parts of the Starter Panel

Overview of starter panel components: fuse breaker, PT, reactors, capacitors, contactors, relays.

Control Parts Attached on the Product

Visual identification of control board components like transformer, fuse, breaker, relay, contactor.

Basic Control Algorithm

Explains the PID control algorithm for optimized temperature management.

BMS Support Function

Information on communication protocols (Modbus, BACnet, TCP/IP) for BMS integration.

Remote Control Signal and Status Signal Connection

Details on connecting remote start/stop signals and status signals.

Power Panel and Interface Signal

Describes interlock and start/stop signals for pumps and fans from the power panel.

Central Monitoring Panel and Interface Signal

Details signals for central monitoring: motor operation, abnormality, warning.

Start and Control Order

Flowchart illustrating the start and control sequence of the turbo chiller.

Product Protection Function

Details protection functions: causes, actions, and status for sensors, interlocks, and pressure.

Checklists before inspection

Checklists for thorough preparation before inspection, including safety measures and tools.

Checklists after inspection

Final checklist and recording of inspection history after service.

General Checklist

General checklist for ambient conditions, equipment, insulation resistance, and control circuit.

HMI

Start HMI

Overview of HMI menu structure and how to input information.

Home Screen Composition

Details the 'View All' home screen items: device name, tabs, animation, and key information.

Schedule

Functionality for setting and managing desired actions at specific times via schedules.

History

Displays history related to chiller operation and error events.

Device Setting

Menu for users to set operational values: Control Mode, Operation Mode, PID Temperature Control.

Environment Settings

Settings for language, time, date, holidays, and version information for the HMI system.

Screen Saver

Sets use/not use for the screen saver and its waiting time.

Data Storage

Generates and compresses important data every 5 seconds into an SD card.

Web Function

Enables remote monitoring and control of chiller status via the Web.

START-UP

Delivery and Installation Check

Flowchart for steps from receipt and installation to final startup checks.

Preparation for start-up

Procedures for preparing the chiller: air tightness, vacuuming, oil, and refrigerant charge.

Start-up

Step-by-step procedure for initiating chiller operation: power on, checks, and pump activation.

Startup procedure after long-period of stoppage

Checks and procedures for restarting the chiller after extended periods of inactivity.

System Shutdown

Procedure for properly stopping the chiller: vane closure, compressor stop, pump shutdown.

MAINTENANCE

Maintenance criteria

Criteria for machine deterioration, overhaul, and inspection based on failure rate.

Periodic maintenance

Daily inspection standards for compressor, motor, condenser, and evaporator.

Maintenance during off-season

Procedures for reducing pressure, preventing freezing, and maintaining oil temperature during off-season.

Annual maintenance(1;2)

Annual maintenance inspection items for the motor: cooling status, insulation, start-up, vane operation.

Table for Annual maintenance(2;2)

Annual maintenance inspection items for condenser, evaporator, lubrication system, and safety devices.

Oil maintenance

Compressor oil specifications, replacement procedure, and oil filter change.

General Maintenance

Non-periodical maintenance: bearings, gears, leak inspection, and heat exchanger cleaning.

TROUBLESHOOTING

Causes and actions for alarms

Lists abnormal categories, causes, and actions for controller alarms like sensor errors.

Operation inspection record

Check list for operation record

Table for recording operational data: pressures, temperatures, currents, and other parameters.

LG RCWFH Series Specifications

General IconGeneral
BrandLG
ModelRCWFH Series
CategoryChiller
LanguageEnglish

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