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LGMG AS0808 User Manual

LGMG AS0808
68 pages
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www.lgmgeurope.com
LGMG Europe B.V. • Laanweg 16 • 3208 LC • Spijkenisse Rotterdam

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LGMG AS0808 Specifications

General IconGeneral
Platform Capacity230 kg
Drive TypeElectric
Overall Width0.81 m
Overall Length2.48 m
Gradeability25%
Drive Speed (Raised)0.8 km/h
Drive2WD
Power Source24V DC
Maximum Working Load230 kg
Wheelbase1.85 m
TyresSolid
Min. Working Height0 m

Summary

Foreword

Safety Precaution

Safety Signal Words

Explains DANGER, WARNING, and NOTICE signal word meanings.

Chapter 1 - Safety

Illustrations for Rules and Regulations

Manual safety instructions must be followed, national traffic laws are not necessary.

Classification of Risk

Defines meanings of symbols, color codes, and signs (Red, Orange, Yellow, Blue).

Design Use

Describes the machine as a self-propelled electric lifting device with a working platform.

Maintenance of Safety Signs

Instructions on replacing, cleaning, and maintaining safety signs.

Electrocution Risk

Hazards and safety measures related to electricity and cables.

Tilt Risk

Risks associated with platform tilt and load capacity limits.

Safety of the Workstation

Precautions for ensuring a safe work environment and operation area.

Entrapment Risk

Dangers of abrasions or entrapment due to body parts in moving mechanisms.

Risk while Working on an Incline

Guidelines for operating the machine on slopes and inclines.

Risk of Falling

Safety measures to prevent falls from the platform.

Danger Warnings

General danger warnings related to operation and potential hazards.

Risk of Component Damage

Precautions to prevent damage to machine components.

Explosion and Fire Risk

Hazards related to flammable materials and operating in explosive environments.

Risk of Machine Damage

Procedures to prevent damage to the machine itself.

Risk of Personal Injury

Safety measures to avoid personal injury during operation and maintenance.

Battery Safety

Precautions for handling and maintaining batteries safely.

Risk of Electrocution/Burning

Safety measures to prevent electric shock and burns from electrical sources.

Lock After Each Use

Steps for securing the machine after operation is completed.

Chapter 2 - Legend

Machine Part Identification

Identifies various parts of the machine through a diagram and numbered list.

Chapter 3 - Labels

Machine Labels Overview

Illustrates various labels and their locations on the machine.

Label Codes and Product Descriptions

Lists codes and corresponding product/label descriptions for identification.

Chapter 4 - Operation

Basic Operation Procedures

Covers main power, lifting, and moving safety during basic operation.

Turning and Driving Controls

Details on how to steer and drive the machine.

Low Battery Operation

Guidelines for operating the machine with low battery levels.

Operating Flowchart

A flowchart illustrating the sequence of operations for machine control.

Platform Control (PCU) Interface

Explains the layout and functions of the Platform Control Unit (PCU).

Lever and ECU Controls

Details on the lever control button and the Main Control (ECU).

Fault Status and Alarm Codes

Lists alarm codes and their corresponding machine responses.

Troubleshooting and Guidance Tables

Tables providing guidance for resolving various operational faults.

Historical Faults and Normal Operation

Accessing past faults and understanding normal operation modes.

Platform Movement and Lifting

Procedures for moving the platform and controlling lifting operations.

PCU and ECU Display Information

Explains normal operation displays on PCU and ECU.

Battery Charging Status Display

Interpretation of battery level indicators and charging status.

Chapter 5 - Emergency Operation

Emergency Stop and Ground Control

Operation of emergency stop switches and ground control panel.

Emergency Lowering Procedures

Methods for lowering the platform in emergency situations.

Machine Operation Failure Handling

Steps to take when machine operation fails or during emergencies.

Fixed Top Work Panel and Tilted Equipment

Procedures for dealing with jammed work panels and tilted equipment.

Post-Accident Inspection

Steps for inspecting the machine after an accident.

Chapter 6 - Inspection Before Operation

Prohibited Operations and Basic Principles

Conditions under which operation is prohibited and fundamental inspection principles.

Pre-Operation Inspection Checklist

Detailed steps for inspecting the machine before use.

Chapter 7 - Workstation Inspection

Prohibited Operations and Basic Principles

Conditions for prohibition and basic principles of workstation inspection.

Workstation Risk Assessment

Identifying potential risks and hazards at the workstation.

Chapter 8 - Function Test

Prohibited Operations and Basic Principles

Conditions for prohibition and basic principles for function testing.

Function Test Procedures

Detailed steps for conducting various function tests.

Emergency Stop Test

Testing the functionality of the emergency stop buttons.

Lift/Lower and Initiate Function Tests

Procedures for testing the lift, lower, and initiation functions.

Auxiliary Lower Function Test

Testing the auxiliary lower function of the platform.

Platform Control and Klaxon Tests

Testing platform control functions and the klaxon horn.

Turning and Braking Function Tests

Testing the steering and braking capabilities of the machine.

Driving and Braking Function Tests

Further testing of driving and braking functions.

Inclination Sensor and Exit Protector Tests

Testing the inclination sensor and exit protector functionality.

Chapter 9 - Operating Instructions

Prohibited Operations and Basic Principles

Conditions for prohibition and basic principles of operation.

Emergency Stop and Lowering

Procedures for emergency stop and lowering the platform.

Operation Modes (Ground and Platform)

Instructions for operating the machine from ground and platform controls.

Turning and Driving Operations

Instructions for steering and driving the machine.

Driving Speed Options

Selecting and adjusting driving speeds.

Use of Safety Support

Guidelines for using the safety support feature.

Platform Extension and Retraction

Steps for extending and retracting the platform and its rails.

Chapter 10 - Transport and Lifting Instructions

Compliance and Safety for Transport

Requirements and safety measures for transporting the machine.

Forklift and Lifting Guidelines

Procedures for using forklifts and general lifting guidelines.

Parking and Storage Procedures

Instructions for parking and storing the machine safely.

Chapter 11 - Maintenance

Maintenance Compliance and Symbols

General compliance, follow-up, and maintenance symbol legend.

Battery Inspection and Safety

Procedures for inspecting batteries and related safety precautions.

Hydraulic Oil Level Inspection

How to check and maintain the hydraulic oil level.

Maintenance Schedule and Reports

Overview of maintenance schedules and reporting requirements.

Evaluation and Inspection Reporting

Forms for recording maintenance and inspection results.

Maintenance and Inspection Report Details

Fields for documenting maintenance and inspection activities.

Maintenance Checklists Overview

Introduction to various maintenance checklists (A, B, C).

Checklist A Steps: Manual, Operation, Function Test

Detailed steps for inspecting the manual, labels, operation, and function test.

30-Day Maintenance and Battery Inspection

Specific maintenance tasks for 30 days and battery inspection details.

Cable Inspection and Safety

Inspecting cables for damage, wear, and electrical safety.

Tyres, Rims, and Emergency Stop Inspection

Inspecting tyres, rims, and the emergency stop system.

Key Switch, Klaxon, and Brake Function Tests

Testing key switch, klaxon, and the driving/braking functions.

Driving Speed Tests

Procedures for testing driving speed in transport and other statuses.

Hydraulic Oil Analysis and Ventilation Inspection

Testing hydraulic oil and inspecting the ventilation system.

Chassis Drawer and Limit Switch Inspections

Inspecting chassis drawer locking and lower bound/exit protector switches.

Incline and Exit Protector Switch Tests

Testing incline sensor and exit protector switch functions.

Upper Limit Switch Inspection

Procedures for inspecting the upper limit switch.

Platform Overload System Test

Steps for testing and calibrating the platform overload system.

Platform Overload System Test (Continued)

Further steps for testing and calibrating the platform overload system.

Hydraulic Oil Tank Outlet Valve Replacement

Procedure for replacing the hydraulic oil tank outlet valve.

Wear-Resistant Sliding Block Inspection

Inspecting wear-resistant sliding blocks on scissor arms.

Hydraulic Oil Test and Change

Procedures for testing and changing hydraulic oil.

Chapter 12 - Electrical Diagram

AS Series Hydraulic Drive Electrical Diagram

Electrical schematic for the AS series hydraulic drive system.

AS Series Electric Drive Electrical Diagram

Electrical schematic for the AS series electric drive system.

SS Series Electric Drive Electrical Diagram

Electrical schematic for the SS series electric drive system.

Chapter 13 - Hydraulic Diagram

AS0607 Hydraulic Schematic

Hydraulic schematic for the AS0607 model.

AS0607E Hydraulic Schematic

Hydraulic schematic for the AS0607E model.

AS0607W Hydraulic Schematic

Hydraulic schematic for the AS0607W model.

AS0608 Hydraulic Schematic

Hydraulic schematic for the AS0608 model.

AS0608E Hydraulic Schematic

Hydraulic schematic for the AS0608E model.

AS0808 Hydraulic Schematic

Hydraulic schematic for the AS0808 model.

AS0808E Hydraulic Schematic

Hydraulic schematic for the AS0808E model.

AS0812 Hydraulic Schematic

Hydraulic schematic for the AS0812 model.

AS0812E Hydraulic Schematic

Hydraulic schematic for the AS0812E model.

AS1012/AS1212 Hydraulic Schematic

Hydraulic schematic for AS1012 and AS1212 models.

AS1012E/AS1212E Hydraulic Schematic

Hydraulic schematic for AS1012E and AS1212E models.

AS1413 Hydraulic Schematic

Hydraulic schematic for the AS1413 model.

SS Series Hydraulic Schematics

Hydraulic schematics for SS0407E, SS0507E, and SS0607E models.

Notes

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