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LGMG AR16J User Manual

LGMG AR16J
73 pages
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Operation Manual
AR14J/AR16J
Articulated Boom
Mobile Elevating Work Platform
! Warning
Before operation and maintenance, the
drivers and service personnel shall
always read and thoroughly understand
all information in this manual. Failure to
do so may result in, fatal accidents or
personal injury.
This manual must be kept with this
machine at all times.
LINGONG HEAVY MACHINERY CO., LTD.

Table of Contents

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LGMG AR16J Specifications

General IconGeneral
Platform Capacity230 kg
Overall Width2.3 m
Ground Clearance0.3 m
Gradeability30%
Rotation Angle360° continuous

Summary

Chapter 1 Safety

1.1 Danger

Describes imminent situations leading to severe injury or death.

1.2 No Operation Is Allowed Unless

Conditions and prerequisites for safe operation of the vehicle.

1.3 Classification of Hazards

Explains hazard symbols, color codes, and meanings.

1.4 Intended Purpose

Specifies the vehicle's designed use for lifting operators and materials.

1.5 Safety Sign Maintenance

Guidance on maintaining safety signs and decals for visibility and integrity.

1.6 Risk of Electric Shock

Hazards associated with electrical wires and the machine's lack of insulation.

1.7 Risk of Tipping

Factors affecting machine stability and risk of tipping, including load and wind.

1.8 Safety in the Work Area

Precautions for operating the boom and vehicle in various work environments.

1.9 Risk of Crushing

Warnings against placing body parts in hazardous crushing zones.

1.10 Risk of Operating on Slopes

Guidelines for operating the vehicle on slopes, including limitations.

1.11 Risk of Falling

Safety measures to prevent personnel falling from the platform or boom.

1.12 Risk of Collision

Precautions to avoid collisions with obstacles or other equipment.

1.13 Risk of Component Damage

Warnings against improper use of electrical components or magnetic fields.

1.14 Risk of Explosion and Fire

Hazards related to flammable materials and ignition sources.

1.15 Risk of Machine Damage

Importance of pre-operation checks and proper maintenance to avoid damage.

1.16 Risk of Bodily Injury

Risks from hydraulic leaks, component contact, and carbon monoxide.

1.17 Battery Safety

Precautions for handling batteries, including acid and explosive gases.

1.18 Locked After Each Use

Procedures for securing and parking the machine after operation.

1.19 Check Tires and Wheels

Inspection guidelines for tires and wheels to ensure stability and safety.

Chapter 2 Legend

Chapter 3 Decals

Chapter 4 Specification

4.1 Vehicle Performance Parameters (AR14J)

Detailed performance specifications for AR14J model.

4.2 Main Dimensions

Key physical dimensions of the AR14J vehicle.

4.3 Engine System

Specifications related to the vehicle's engine and emission standards.

4.4 Drive System

Details of the drive system components and output.

4.5 Hydraulic System

Specifications for the hydraulic system, including pressure and displacement.

4.6 Electric System

Information on the battery and control system specifications.

4.7 Oil Filling Capacity

Capacities and types of oils required for the machine.

4.8 Range of Motion

Diagram and data illustrating the operational reach of the boom.

4.1 Vehicle Performance Parameters (AR16J)

Detailed performance specifications for AR16J model.

4.9 Floor Loading Information

Data on tire contact and occupied floor pressure for models.

Chapter 5 Control Unit

5.1 Lower Control Box

Identification and function of controls on the lower control panel.

5.2 Upper Control Box

Identification and function of controls on the upper control panel.

Chapter 6 Pre-Operation Inspection

6.1 No Operation Is Allowed Unless

Conditions and prerequisites for safe operation of the vehicle.

6.2 Basic Principles

Explains the operator's responsibility for inspections and maintenance.

6.3 Pre-Operation Inspection

Detailed steps for conducting a thorough pre-operation inspection.

Chapter 7 Workplace Inspection

7.1 No Operation Is Allowed Unless

Conditions and prerequisites for safe operation of the vehicle.

7.2 Basic Principles

Importance of workplace inspection for safe vehicle operation.

7.3 Workplace Inspection

Guidance on identifying and avoiding dangerous situations in the work area.

Chapter 8 Functional Test

8.1 No Operation Is Allowed Unless

Conditions and prerequisites for safe operation of the vehicle.

8.2 Basic Principles

Purpose of functional tests in detecting faults before operation.

8.3 Functional Test

General guidelines for performing functional tests.

8.4 Tests from the Lower Control Box

Specific functional tests to be performed using the lower control box.

8.5 Tests from the Upper Control Box

Specific functional tests to be performed using the upper control box.

Chapter 9 Operating Instructions

9.1 No Operation is Allowed Unless

Conditions and prerequisites for safe operation of the machine.

9.2 Basic Principles

Overview of the articulated boom lift's function and operation.

9.3 Starting the Engine

Procedures for starting the vehicle's engine under various conditions.

9.4 Emergency Stop

How to use the emergency stop button to halt all functions.

9.5 Auxiliary Power

Guidelines for using auxiliary power when the main power fails.

9.6 Operation from the Ground Control Station

Instructions for operating the vehicle from the ground control panel.

9.7 Operation from the Platform Control Station

Instructions for operating the vehicle from the platform control panel.

9.8 Platform Overload

Action to take when the platform is overloaded.

9.9 Tilt Indicator

How to respond to tilt alarms and ensure machine levelness.

9.10 System Fault

Interpretation of system fault alarms and fault codes.

9.11 Parking and Storage

Procedures for safely parking and storing the machine.

9.12 Instructions for Skyguard

Details on the Skyguard protective system and its activation.

9.13 Fall Protection

Requirement for personal fall protection equipment (PFPE) during operation.

9.14 Machine Safety System Override (MSSO)

Explanation of the MSSO function and its usage.

9.15 DPF Regeneration

Procedure for manual Diesel Particulate Filter (DPF) regeneration.

Chapter 10 Instructions for Transportation and Lifting

10.1 Compliance

Requirements for personnel and equipment during loading and unloading.

10.2 Freewheel Configuration for Trailers

Steps to configure the vehicle for trailer transport.

10.3 Transportation Safety

Safety measures for securing the vehicle during transport.

10.4 Lifting Instructions

Procedures and precautions for lifting the vehicle using a crane.

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