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Lifebreath METRO 120D - User Manual

Lifebreath METRO 120D
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Pre-Installation Notes
Note
Due to ongoing research and product development, specifications, ratings, and dimensions are
subject to change without notice. Refer to www.LIFEBREATH.com for the latest product
information.
Attention
Do not apply electrical power to the unit until after the completion of the installation (including
installation of low voltage control wiring).
Ensure the installation and wiring is in accordance with CEC, NEC, and local electrical codes.
Plug the unit into a standard designated (120 VAC) electrical outlet with ground.
The use of an extension cord with this unit is not recommended. If the installation requires
further wiring, have a licensed electrician make all of the electrical connections. The
recommended circuit is a separate 15 A/120 V circuit.
Caution
Before installation, careful consideration must be given to how this system will operate if
connected to any other piece of mechanical equipment, i.e. a forced air furnace or air handler,
operating at a higher static. After installation, the compatibility of the two pieces of equipment
must be confirmed, by measuring the airflows of the HRV, by using the balancing procedure
found in this manual. Never install a ventilator in a situation where its normal operation, lack of
operation or partial failure may result in the back drafting or improper functioning of vented
combustion equipment
Unit must be installed level to ensure proper condensate drainage. Due to the broad range of
installation and operational conditions, consider the possibility of condensation forming on
either the unit or connecting ducting. Objects below the installation may be exposed to
condensate.
Do not install control wiring alongside electrical wire.
Warning

Questions and Answers

Summary

Pre-Installation Notes

General Installation Notes

General guidance for unit installation, including product change notifications.

Electrical Safety Precautions

Essential electrical safety guidelines and precautions for installation.

Electrical Shock and Service Safety

Critical warnings about electrical shock and safe servicing practices.

Simplified Installation (Return;Return Method)

Partially Dedicated System Installation

Fully Dedicated System Installation

Installation Warnings

Specific warnings related to jurisdiction and applications.

Mounting the METRO HRV;ERVs

Mounting Caution

Important warning against drilling additional holes in the unit.

Drain Connection (HRVs Only)

Drainage Precautions

Cautions regarding temperature, slope, and secondary pans for condensate.

Lifebreath Weather Hoods

Weather Hood Placement Requirements

Guidelines for correct placement of weather hoods regarding intake and exhaust.

Lifebreath Dual Hood Installation

Installation Cautions and Compliance

Notes on sealant, insulation, and compliance with local building codes.

Main Control Installation (99-DXPL02)

Main Control Installation (99-BC02;3;4)

Installation Steps

Detailed steps for mounting and wiring the 99-BC02/3/4 main control.

Interlocking HRV;ERV with Air Handler;Furnace

Interconnection Procedure

How to wire the HRV/ERV to the furnace/air handler for continuous operation.

Timer Installation and Wiring

Wireless Timer Operation and Installation

Repeater Setup and Pairing

Installer Speed Settings

Balancing Airflows

Pressure Considerations

Effects of positive and negative house pressure on building integrity.

Balancing Airflows (Continued)

Determining Airflow (CFM)

Method for calculating airflow in CFM using velocity pressure readings.

Balancing Airflows with Pitot Tube

Pitot Tube Balancing Procedure

Step-by-step guide for balancing airflows using a pitot tube.

Troubleshooting Common Issues

Airflow Problems

Solutions for symptoms related to poor airflow, plugged filters, or blocked dampers.

High Humidity and Condensation

Addressing high humidity and window condensation with HRV/ERV settings.

Troubleshooting (Continued)

Low Humidity and Frosting Issues

Solutions for low humidity, duct frosting, and defrost system malfunction.

Overview

This document is an installation manual for Lifebreath METRO Heat Recovery Ventilators (HRVs) and Energy Recovery Ventilators (ERVs), designed for indoor air systems. The manual covers various models including METRO 120D, METRO 120F, METRO 120D-ECM, METRO 120F-ECM, METRO 120 ERV, METRO 120ERVD, METRO 120 ERV-ECM, and METRO 120 ERVD-ECM.

Function Description

Lifebreath HRVs and ERVs are ventilation systems designed to improve indoor air quality by exchanging stale indoor air with fresh outdoor air. HRVs recover heat from the exhaust air and transfer it to the incoming fresh air, while ERVs recover both heat and moisture. This process helps maintain comfortable indoor temperatures and humidity levels while minimizing energy loss. The systems are intended for residential use and can be integrated with existing HVAC systems or operate as fully dedicated ventilation systems.

The core function involves two separate airstreams: one bringing fresh air into the house and another exhausting stale air from the house. Inside the unit, a heat/energy exchange core facilitates the transfer of heat (and moisture in ERVs) between these two airstreams without mixing them. This ensures that the energy used to heat or cool the indoor air is partially recovered, reducing the energy burden on the main heating or cooling system.

The manual outlines three primary installation methods:

  • Simplified Installation (Return/Return Method): This method integrates the HRV/ERV with the existing forced air furnace or air handler's return ductwork. It requires the furnace blower to run continuously or be interlocked with the HRV/ERV operation to ensure proper air distribution. Backdraft dampers are recommended to prevent outdoor air from entering the unit when it's in standby.
  • Partially Dedicated System Installation: In this setup, stale air is exhausted from specific areas of the home (e.g., bathrooms, kitchens) through dedicated ductwork, while fresh air is supplied to the return duct of the furnace. This method also requires the furnace blower to operate in conjunction with the HRV/ERV.
  • Fully Dedicated System Installation: This is the most comprehensive method, involving separate ductwork for both stale air exhaust from various parts of the home and fresh air supply to main living areas. This system operates independently of the main HVAC system's ductwork, though the HRV/ERV still needs to be balanced.

Important Technical Specifications

  • Electrical Requirements: The units operate on a standard 120 VAC electrical outlet with ground. A separate 15 A/120 V circuit is recommended.
  • Control Wiring: Low voltage control wiring is used for main controls, timers, and other accessories. The manual specifies 3-wire, 20-gauge (min.) wire, up to 100 ft in length (max.).
  • Duct Sizes: The manual references common duct sizes for grilles and fittings, including 4, 5, 6, and 8 inches. The Lifebreath Dual Hood requires a 6-inch opening for both intake and exhaust and supports a maximum airflow of 140 cfm.
  • Mounting: The units are designed to be mounted in a heated space, with a minimum clearance of 25 inches (635 mm) at the front for service access. Four straps are provided for hanging from basement floor joists. Attic installations are generally not recommended unless the unit is in a conditioned space.
  • Condensate Drainage (HRVs only): HRVs produce condensate during defrost cycles, requiring a 4-position drain spout and a 1/2-inch drain hose (not included). The unit must be installed level to ensure proper drainage, and all condensate lines must be in a space maintained above freezing.
  • Weather Hoods: Fixed covered weather hoods include a 1/4-inch (6 mm) mesh bird screen. Proper sealing and insulation of ductwork connected to weather hoods are crucial. Intake hoods should be located upstream from exhaust outlets and away from potential contaminants.
  • ECM Motors (METRO-ECM models): These models feature Electronically Commutated Motors, allowing for adjustable fan speeds. The airflow can be fine-tuned via buttons on the ECM circuit board.
  • Airflow Balancing: Critical for optimal performance, balancing ensures equal amounts of air are supplied and exhausted. This is typically done on high speed with the furnace blower on (if applicable). A digital manometer with a pitot tube attachment is recommended for accurate airflow measurement.

Usage Features

  • Main Controls:
    • 99-DXPL02: A surface-mounted digital main control that allows users to select fan speeds. It supports a "standby" mode where timers can initiate high-speed ventilation.
    • 99-BC02/3/4: These controls can be flush-mounted in an electrical switch box or surface-mounted. They also manage fan speeds and can be configured for "standby" mode.
  • Timers:
    • 20/40/60 Minute Timer (99-DET01): A wired timer that connects to the main control terminals, allowing for timed high-speed ventilation.
    • Mechanical Timers (99-101): A 2-wire "dry contact" timer that initiates high-speed ventilation when activated.
    • Wireless 20/40/60 Minute Timer (99-DET02): A wireless timer that needs to be "paired" with the digital main control (99-DXPL02, 99-BC02/3/4). It provides flexible placement without requiring control wiring.
  • Repeaters (99-RX02): Used to extend the range of wireless timers. These plug directly into a 120V power outlet and must be paired with the main control. An LED indicator shows connection strength.
  • Adjustable High Speed Settings: DIP switches on the circuit board allow installers to select between three different high-speed settings (Hi1, Hi2, Hi3) to match specific ventilation requirements. The factory setting is Hi3.
  • Recirculation Functionality: Some units offer a recirculation option, controlled by a DIP switch, which allows the unit to circulate indoor air without bringing in fresh outdoor air.
  • Grilles and Fittings:
    • Kitchen Grille (Part# 99-10-002): Includes a removable grease filter, often required by building codes.
    • TechGrille (Part# 99-EAG4/5/6/8): Round, fully adjustable grilles for quiet air distribution in various sizes.
    • Quick Mount Fitting (Part# 99-QM6): A rough-in fitting for pre-drywall installation, nailed to a stud.
    • Stack Head Elbow (Part# 99-WF 4/6): Ideal for running ducting through 2x4 studded walls, also for pre-drywall installation.
    • Terminator Fitting (Part# 99-TM 4/5/6): A versatile rough-in fitting for pre-drywall installation, adaptable to rigid and flex ducting, providing strong attachment for grilles.
    • Suspended Ceiling Fitting (Part# 99-CF6): Designed for ceiling tiles or finished drywall, allowing for easy installation and retention.

Maintenance Features

  • Filter and Core Access: The unit's design provides easy access to air filters and the heat/energy recovery core for cleaning and servicing. A minimum of 25 inches (635 mm) clearance is required at the front of the access door.
  • Weather Hood Cleaning: Weather hoods are hinged to allow easy access for cleaning the mesh screen, preventing blockages from foreign objects.
  • Troubleshooting Guide: The manual includes a comprehensive troubleshooting table to diagnose common issues such as poor airflows, cold supply air, dehumidistat malfunction, high humidity, frosting, condensation, excess water in the unit, and excessive vibration. This guide helps identify causes and provides solutions, often involving cleaning filters/cores, adjusting settings, checking wiring, or contacting a qualified contractor.
  • ECM Motor Adjustment: The ECM motors can be adjusted to fine-tune airflow, which can be part of routine maintenance or re-balancing.
  • Balancing Procedures: Regular airflow balancing is crucial for maintaining efficiency and proper defrosting. The manual provides detailed steps for balancing using a pitot tube and digital manometer.

Lifebreath METRO 120D Specifications

General IconGeneral
BrandLifebreath
ModelMETRO 120D
CategoryHeating System
LanguageEnglish

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