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Limitorque SMB-3 User Manual

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Limitorque
®
SMB Series/SB Series
Installation and Maintenance
Limitorque Actuation Systems
140-11000
July 2003

Table of Contents

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Limitorque SMB-3 Specifications

General IconGeneral
BrandLimitorque
ModelSMB-3
CategoryController
LanguageEnglish

Summary

Introduction

Purpose

Explains manual's scope covering installation, operation, disassembly, lubrication, and parts.

User Safety

Details precautions to reduce risk of personal injury and equipment damage.

Product Capabilities and Features

Initial Inspection and Storage Instructions

Instructions for initial inspection of actuator upon receipt and recommended storage procedures.

Product Identification

Details information found on actuator and motor nameplates for identification purposes.

Inspection and Recording

Procedures for inspecting actuators upon receipt and recording identification information.

Storage Procedure

Recommended storage procedures to maintain product integrity and avoid voiding warranty.

Actuator Weights

Installation Instructions

Safety Precautions

Critical warnings and cautions for safe installation of Limitorque actuators, covering hazards.

Safety Practices

Essential check points for safe operation during SMB/SB actuator installation.

Prepare Initial Actuator

Steps to prepare the actuator before installation, including replacing protectors.

Mounting Base

Provides dimensions for actuator mounting holes and tap details for SMB/SB series.

Stem Acceptance

Details maximum stem acceptance for SMB/SB actuators, including bore and keyway specs.

Setting The Limit Switch

Instructions for setting the geared limit switch to trip at desired valve positions.

Two-Train Geared Limit Switch

Detailed procedure for setting the two-train geared limit switch using rotor-type switches.

Four-Train Geared Limit Switch

Procedure for setting four-train geared limit switches, referencing previous section for steps.

Setting Torque Switch

Instructions for setting the torque switch to protect the actuator during operations.

SMB-000 Double Torque Switch

Procedure for setting the double torque switch on the SMB-000 model.

SMB-00 Double Torque Switch

Procedure for setting the double torque switch on the SMB-00 model.

SMB-0 through SMB-5 Double Torque Switch

Procedure for setting double torque switches on SMB-0 through SMB-5 models.

Position Indication

Instructions for setting and calibrating position indicators.

Local Position Indicator

Instructions for setting the local dial position indicator on the actuator when mounted.

Remote Position Indicator (50 ohm or 1000 ohm Potentiometer)

Steps to set and calibrate remote position indicators using potentiometers.

Remote Position Indicator (Resistance-to-Current Signal Converter)

Details on setting and calibrating remote position indicators using a 4-20mA signal converter.

Additional Electrical Components

Description of additional electrical components used with actuators.

Reversing Starter

Description of reversing starters used to change motor rotation direction.

Overload Relays

Explanation of overload relays function in de-energizing starter coils and their reset mechanisms.

Control Station

Details the components of the control station, including selector switches and LED indicators.

Operation

Motor Operation

Describes the operation of Limitorque actuator motors, including types and internal mechanisms.

Manual Operation

Explains how to operate the actuator manually using the handwheel and declutching.

Maintenance

Routine Maintenance

Outlines routine maintenance checks for actuators, including inspection of electrical components and lubrication.

Major Maintenance

Procedures for major maintenance, including disassembly, component replacement, and verification.

Lubrication

Details lubrication requirements and recommendations for Limitorque actuators.

Lubrication Inspection

Guidelines for inspecting lubricant quantity and quality in actuator components.

Standard Lubricant

Specifies the standard lubricants recommended for Limitorque actuators and their properties.

Minimum Lubricant Qualities Required

Lists the minimum required qualities for lubricants used in Limitorque actuators.

SMB Disassembly and Reassembly

SMB-000

Section dedicated to the disassembly and reassembly procedures for the SMB-000 model.

SMB-000 Disassembly

Step-by-step instructions for disassembling the SMB-000 actuator.

SMB-000 Reassembly

Step-by-step instructions for reassembling the SMB-000 actuator.

To Replace the Stem Nut Only

Procedure for replacing only the stem nut on the SMB-000 actuator.

Gasket Instructions

Guidelines for selecting and installing gaskets for the SMB-000 actuator housing.

SMB-00

Section detailing disassembly and reassembly procedures for the SMB-00 actuator.

SMB-00 Disassembly

Step-by-step instructions for disassembling the SMB-00 actuator.

SMB-00 Reassembly

Step-by-step instructions for reassembling the SMB-00 actuator.

To Replace the Stem Nut Only

Procedure for replacing only the stem nut on the SMB-00 actuator.

Gasket Instructions

Guidelines for selecting and installing gaskets for the SMB-00 actuator housing.

SMB-0, 1, 2, 3, 4, and 4T

Section covering disassembly and reassembly for SMB-0 through SMB-4 and 4T models.

SMB-0, 1, 2, 3, 4, and 4T Disassembly

Step-by-step instructions for disassembling SMB-0 through SMB-4 and 4T actuators.

SMB-0, 1, 2, 3, 4, and 4T Reassembly

Step-by-step instructions for reassembling SMB-0 through SMB-4 and 4T actuators.

To Replace the Stem Nut Only

Procedure for replacing only the stem nut on SMB-0 through SMB-4 and 4T actuators.

Gasket Instructions

Guidelines for selecting and installing gaskets for SMB-0 through SMB-4 and 4T actuator housings.

SMB-5 (thrust and torque) and SMB-5T (torque only)

Section covering disassembly and reassembly for SMB-5 and SMB-5T models.

SMB-5 and SMB-5T Disassembly

Step-by-step instructions for disassembling SMB-5 and SMB-5T actuators.

SMB-5 Thrust Unit Only

Specific disassembly steps for the SMB-5 Thrust Unit only.

SMB-5 and SMB-5T Reassembly

Step-by-step instructions for reassembling SMB-5 and SMB-5T actuators.

SB Disassembly and Reassembly

SB-00

Section detailing disassembly and reassembly procedures for the SB-00 actuator.

SB-00 Disassembly/Stem Nut Removal

Step-by-step instructions for disassembling the SB-00 actuator and removing the stem nut.

SB-00 Reassembly/Stem Nut Installation

Step-by-step instructions for reassembling the SB-00 actuator and installing the stem nut.

SB-0

Section detailing disassembly and reassembly procedures for the SB-0 actuator.

SB-0 Disassembly/Stem Nut Removal

Step-by-step instructions for disassembling the SB-0 actuator and removing the stem nut.

SB-0 Reassembly/Stem Nut Installation

Step-by-step instructions for reassembling the SB-0 actuator and installing the stem nut.

SB-1

Section detailing disassembly and reassembly procedures for the SB-1 actuator.

SB-1 Disassembly/Stem Nut Removal

Step-by-step instructions for disassembling the SB-1 actuator and removing the stem nut.

SB-2

Section detailing disassembly and reassembly procedures for the SB-2 actuator.

SB-2 Disassembly/Stem Nut Removal

Step-by-step instructions for disassembling the SB-2 actuator and removing the stem nut.

SB-2 Reassembly/Stem Nut Installation

Step-by-step instructions for reassembling the SB-2 actuator and installing the stem nut.

SB-3

Section detailing disassembly and reassembly procedures for the SB-3 actuator.

SB-3 Disassembly/Stem Nut Removal

Step-by-step instructions for disassembling the SB-3 actuator and removing the stem nut.

SB-3 Reassembly/Stem Nut Installation

Step-by-step instructions for reassembling the SB-3 actuator and installing the stem nut.

SB-4

Section detailing disassembly and reassembly procedures for the SB-4 actuator.

SB-4 Disassembly/Stem Nut Removal

Step-by-step instructions for disassembling the SB-4 actuator and removing the stem nut.

Troubleshooting

Geared limit switch fails to stop valve travel.

Corrective actions for when the geared limit switch fails to stop valve travel.

How to Order Parts

Regulatory Information

Declaration of Conformity

Formal declaration stating equipment conformance to relevant EU Directives and standards.

Application of Council Directive(s)

Lists the EU Council Directives applicable to the equipment, such as EMC and Machinery Directives.

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