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Lincoln Electric 180i MP User Manual

Lincoln Electric 180i MP
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Operator’s Manual
IM 10627 | Date Mar - 22
© Lincoln Global, Inc. All Rights Reserved.
For use with Code Numbers:
13213
180i MP Multiprocess Wire
Feeder Welder
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Date Purchased
Code: (ex: 10859)
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Table of Contents

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Lincoln Electric 180i MP Specifications

General IconGeneral
BrandLincoln Electric
Model180i MP
CategoryWelding System
LanguageEnglish

Summary

General Safety Precautions

Personal Protective Equipment (PPE)

Essential protective gear for welding operations to prevent injury.

Hazardous Situations and Handling

Precautions for specific hazardous situations and gas handling.

General Operating Safety

Overall safety advice for using the equipment and thinking before acting.

Warnings and Hazards

California Proposition 65 Alerts

State-specific warnings regarding carcinogens and reproductive toxins.

Arc Welding Safety Risks

Dangers of arc welding and mandatory protective measures.

Engine-Powered Equipment Safety

Critical safety guidelines for operating engine-driven units.

EMF Health Considerations

Warnings about EMF effects on pacemakers and potential health impacts.

Specific Safety Hazards

Electric Shock Hazards and Prevention

Risks of electric shock and how to prevent them.

Arc Ray Burns and Protection

Dangers of arc rays and necessary eye/body protection.

Welding Fumes and Gas Dangers

Health risks from welding fumes and gases, and ventilation needs.

Operational Hazard Management

Fire and Explosion Risk Mitigation

Risks associated with welding sparks and flammable materials.

Compressed Gas Cylinder Safety Protocols

Precautions for handling and storing gas cylinders.

Electrical Equipment Safety Practices

Safety measures for electrically powered welding equipment.

Product Description

Machine Capabilities

Introduction to the multi-process welding machine and its features.

Included Accessories

List of items provided with the welding machine.

Installation and Specifications

Technical Specifications

Key technical data including voltage, current, and dimensions.

Location and Mounting Guidelines

Guidelines for selecting a suitable installation site for the welder.

Environmental and Generator Requirements

Information on IP rating, operating environment, and generator use.

Installation Controls

Front Panel Controls

Description of controls and indicators on the front panel.

Rear Panel Connections

Description of power switch, thermal breaker, and input connections.

Installation Internal Components

Internal Controls and Features

Details of wire drive, spool gun switch, and tension adjustment.

Operation Overview

Operation Safety Warnings

Critical safety warnings for operating the welding machine.

High Frequency Interference

Warning about potential interference from high frequency generators.

Understanding Graphic Symbols

Explanation of symbols used in the manual and on the machine.

MIG Welding Setup

MIG Welding Preparation

Steps and items needed for MIG welding with specific wire size.

Power and Ground Connections

Procedures for connecting power and grounding the welder.

Extension Cord Guidelines

Guidelines for using extension cords with the welding machine.

Welding Process Setup

Gun and Cable Installation

Instructions for connecting the welding gun and cable.

Shielding Gas System

Procedures for connecting and using shielding gas cylinders.

Operation Settings

Output Polarity Configuration

How to configure the machine for positive or negative polarity.

Welding Procedures

Changing Drive Rolls

Step-by-step guide for replacing drive rolls for different wire sizes.

Power-Up Sequence

Steps to follow before turning on the machine and during startup.

Welding Output Control

Dial Position Output Settings

Table showing voltage/current output based on dial positions for different processes.

TIG Welding Operations

TIG Setup with Foot Pedal

Instructions for TIG welding using a foot pedal.

TIG Setup without Foot Pedal

Instructions for TIG welding without a foot pedal.

Optional Kits and Accessories

General Machine Accessories

Describes welding carts and canvas covers for the machine.

Welding Process Kits

Details on spool guns, TIG torch assemblies, and FCAW kits.

Maintenance Procedures

Routine Maintenance Tasks

Regular checks and cleaning for the welding machine.

Periodic Maintenance Tasks

Scheduled maintenance, including gun liner replacement.

Troubleshooting Guide

Using the Troubleshooting Section

Instructions on how to use the troubleshooting section effectively.

Troubleshooting Common Issues

Problem Identification and Causes

Lists common problems, their causes, and recommended solutions.

Diagrams and Schematics

Wiring Diagram

Schematic illustrating the electrical connections of the welding machine.

Machine Dimensions

Physical Dimension Drawings

Technical drawings showing the external dimensions of the machine.

Customer Support and Environmental Info

Lincoln Electric Customer Assistance Policy

Details Lincoln Electric's customer assistance policy and product information.

Weld Fume Control Equipment Operation

Factors affecting the performance of fume control equipment.

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