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Lincoln Electric SP-100T User Manual

Lincoln Electric SP-100T
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SP-100T
OPERATOR’S MANUAL
IM564-C
April, 2002
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
For use with machine Code Number
10262, 10271, 10480, 10484, 10739 & 10879
SP-100T
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Date of Purchase:
Serial Number:
Code Number:
Model:
Where Purchased:
Copyright © 2002 Lincoln Global Inc.
This manual covers equipment which is no
longer in production by The Lincoln Electric Co.
Specications and availability of optional
features may have changed.
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Lincoln Electric SP-100T Specifications

General IconGeneral
Input PhaseSingle Phase
Input Frequency60 Hz
Input Current20A
Wire Feed Speed Range50-500 IPM
Welding ProcessMIG
Wire Size0.025-.035 in

Summary

Safety Precautions and Warnings

California Proposition 65 Warnings

Addresses specific chemical warnings required by California law for engine exhaust.

General Welding Hazard Warnings

Covers hazards of arc welding, keeping children away, and pacemaker considerations.

Engine Powered Equipment Safety

Details safety measures for operating and maintaining engine-powered equipment.

Electric and Magnetic Fields Hazards

Explains dangers of EMF fields and their potential impact on pacemakers.

Electric Shock Hazards

Highlights risks of electric shock and precautions for safe operation.

Arc Ray Hazards

Details dangers of arc rays to eyes and skin and required protection.

Fumes and Gases Hazards

Warns about hazardous fumes and gases produced during welding.

Welding Spark Hazards

Covers risks of fire and explosion from welding sparks.

Cylinder Safety

Provides safety guidelines for handling compressed gas cylinders.

Electrically Powered Equipment Safety

Outlines safety requirements for connecting and grounding equipment.

General Safety Precautions

Lists general safety rules for arc welding and observed procedures.

Transformer/Rectifier Welder Safety

Specific safety rules for transformer and rectifier type welders.

Installation Guide

Safety Precautions During Installation

Highlights essential safety measures for installation personnel.

Cylinder Safety Precautions

Critical safety warnings related to gas cylinder handling.

Operation Guide

Making a Weld Steps

Guidance on preparing and executing a weld.

Overload and Thermal Protection

Explanation of the machine's overload and thermal protection features.

Learning to Weld

Correct Welding Position and Arc Start

Guidance on proper gun positioning and striking an arc.

Correct Electrical Stickout (ESO)

Explains the importance and method of maintaining correct electrical stickout.

Weld Troubleshooting Guide

Common welding defects and methods to correct them.

Maintenance Procedures

Maintenance Safety Precautions

Essential safety warnings before performing any maintenance.

Troubleshooting Guide

How to Use Troubleshooting Guide

Explains the three-step process for diagnosing and resolving machine issues.

Output Problems Troubleshooting

Diagnosing and resolving issues related to welding output and fan operation.

Feeding Problems Troubleshooting

Addresses issues with wire feeding, including drive roll and liner checks.

Gas Flow Problems Troubleshooting

Diagnosing and resolving problems with shielding gas flow.

Welding Problems Troubleshooting

Troubleshooting tips for common welding issues like unstable arcs.

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