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Lincoln Electric SP-100 IM366-B User Manual

Lincoln Electric SP-100 IM366-B
31 pages
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SP-100
OPERATOR'S MANUAL
For use with machines having Code Number 9284 and above.
Sales and Service through Subsidiaries and Distributors Worldwide
22801 St. Clair Ave. Cleveland, Ohio 44117-1199 U.S.A. Tel. (216) 481-8100
World's Leader in Welding and Cutting Products Premier Manufacturer of Industrial Motors
IM366-B
November 1993
Safety Depends on You
Lincoln arc welding equipment is
designed and built with safety in
mind. However, your overall safety
can be increased by proper instal-
lation ... and thoughtful operation
on your part.
DO NOT INSTALL
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT.
And,
most importantly, think before you
act and be careful.
R
LISTED
170G
U
L
R
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Lincoln Electric SP-100 IM366-B Specifications

General IconGeneral
Input PhaseSingle Phase
Input Frequency60 Hz
Output Amperage30-88A
Input Voltage115/230V
Duty Cycle20%
Weight57 lbs
Welding ProcessMIG
Wire Size Range0.023-0.035 in

Summary

Arc Welding Safety Precautions

Electric Shock Hazards

Detailed instructions to prevent fatal electric shock when operating welding equipment.

Fumes and Gases Dangers

Information on hazardous fumes and gases produced during welding and how to avoid them.

Fire and Explosion Risks

Precautions to prevent fires and explosions caused by welding sparks and hot materials.

Arc Ray Hazards

Risks associated with arc rays, including eye and skin damage, and protective measures.

Additional Safety Considerations

Cylinder, Electrical, and Engine Safety

Safety precautions for gas cylinders, powered equipment, and engine operation.

Electric and Magnetic Fields (EMF)

Information on EMF effects and minimization strategies for welders.

Specifications and Installation

Controls, Location, and Cable Connections

Description of Controls

Detailed explanation of the SP-100's controls, switches, and indicators.

Cable, Polarity, Gun, and Wire Feed Setup

Electrical Input and Extension Cord Requirements

Electrical Input Connection

Requirements and precautions for connecting the SP-100 to the power source.

Shielding Gas Setup and Safety

Shielding Gas System Connection

Procedures for connecting the gas hose, regulator, and cylinder for welding.

Gas Cylinder Safety Precautions

Critical safety warnings and procedures for handling gas cylinders to prevent accidents.

Operating Instructions and Wire Feeding

Welding Procedures and Overload Protection

Self-Shielded FCAW Process Setup and Techniques

Troubleshooting Welding Issues

Troubleshooting Weld Defects

Solutions for issues like porosity, spatter, poor penetration, arc blow, and stubbing.

Routine Maintenance Procedures

General Troubleshooting Guide

Troubleshooting No Wire Feed or Output

Solutions for issues where there is no wire feed, weld output, or gas flow.

Troubleshooting Arc and Wire Feed Issues

Diagnosing and fixing problems related to arc quality and wire feeding.

Welding Settings and Polarity Management

General Safety Warnings and Precautions

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