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Lincoln Electric SPEEDTEC 405S User Manual

Lincoln Electric SPEEDTEC 405S
16 pages
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IM3048
08/2020
REV09
SPEEDTEC 405S, 405SP, 505S & 505SP
OPERATOR’S MANUAL
ENGLISH
Lincoln Electric Bester Sp. z o.o.
ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland
www.lincolnelectric.eu
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Lincoln Electric SPEEDTEC 405S Specifications

General IconGeneral
Output Range10-405 A
Protection ClassIP23
Output Current Range10-405 A
Input Current32 A
Wire Feed Speed Range1-25 m/min
Wire Diameter Range0.6-1.2 mm
Duty Cycle60%
ProcessesMIG, TIG, Stick
StandardsEN 60974-1

Summary

Technical Specifications: Core Electrical and Output Data

Model and Index Information

Lists model names and their corresponding index numbers for the SPEEDTEC series.

Input Power and Electrical Specifications

Details input voltage, EMC class, frequency, and power consumption characteristics.

Welding Output and Current Ranges

Outlines output voltage, current, and operational current range for welding processes.

Input Cable and Fuse Recommendations

Provides guidance on input cable sizing and appropriate fuse types for the machine.

Technical Specifications: Physical and Environmental Data

Machine Dimensions and Weight

Details the physical size, including height, width, and length, and weight of the welding machine.

Protection Rating and Operating Conditions

Specifies the IP rating, operating humidity, and temperature limits for operation and storage.

ECO Design Information

Efficiency and Idle Power Consumption

Details the efficiency and idle power consumption of the equipment as per regulations.

Idle State Conditions

Specifies the conditions under which the machine enters idle state.

Rating Plate Information

Explains how to read the manufacturer's name, product name, and serial number from the rating plate.

Typical Gas Usage and End of Life

MIG/MAG Gas Usage Guidelines

Provides typical gas usage for MIG/MAG welding based on material type and wire diameter.

TIG Welding Gas Usage

Details gas consumption rates for TIG welding processes.

End of Life Disposal and Recycling

Information on proper disposal and recycling of the product at the end of its life.

Electromagnetic Compatibility (EMC)

Installation and Operation Guidelines

Advises on proper installation and operation to mitigate electromagnetic disturbances.

Reducing Electromagnetic Emissions

Offers guidelines to minimize electromagnetic emissions from the machine.

Class A Equipment Warning

Warns that the equipment is Class A and intended for industrial use only.

Safety Precautions and Hazards

General Safety Warnings

Provides overarching warnings about potential injury, death, and equipment damage.

Electrical Shock and Power Safety

Details hazards related to electric shock and proper electrical equipment handling.

Electric and Magnetic Field Hazards

Warns about EMF interference with medical devices like pacemakers.

Optical Radiation and Fume Hazards

Addresses risks from optical radiation and hazardous fumes during welding.

Additional Safety Information

Fire, Explosion, and Burn Hazards

Covers risks of fire, explosion from sparks, burns from hot materials, and cylinder safety.

Moving Parts and Electrical Shock Hazard

Warns about dangers from moving parts and specific electrical shock risks.

Safety Mark Interpretation

Explains the meaning of the safety mark indicating suitability for environments with increased electrical shock hazard.

Introduction and Installation

Product Overview and Compatibility

Introduces the SPEEDTEC series, compatible wire feeders, and water cooler.

Included Packaging Items

Lists the items included in the complete packaging of the welding machine.

Location and Environment Requirements

Specifies suitable locations and environmental conditions for machine operation.

Duty Cycle and Overheating Management

Explains duty cycle, its impact, and thermal protection activation.

Input Supply Connection Procedures

Details how to safely connect the welding machine to the power supply.

Controls and Operational Features

Power Switch and Status Light

Describes the power switch operation and the status light indicators for system errors.

Thermal Overload Indicator

Explains the thermal overload indicator and its meaning.

Replaceable Panel and User Interface

Details the replaceable panel and the optional user interface for parameter adjustment.

Output Sockets and Control Receptacle

Describes the negative and positive output sockets and the control receptacle for wire feeders.

Connections and User Interface Setup

Fuse Specifications

Lists the required fuse types and ratings for various circuits.

Cooler Power Supply and Gas Heater Socket

Details the cooler power supply socket and the gas heater socket.

User Interface Installation

Provides instructions for installing the user interface onto the machine.

Welding Cables and Water Cooler Connection

Guides on connecting welding cables and the water cooler.

User Interface Connection and Machine Protection

Connecting the User Interface

Step-by-step instructions for connecting the User Interface to the power source.

Transport and Lifting Guidelines

Advises on safe procedures for transporting and lifting the machine.

Machine and Circuit Protection

Explains the machine's protection against overheating, overload, and short-circuits.

Maintenance and Customer Assistance

Maintenance Recommendations

Outlines routine and periodic maintenance procedures for the welding machine.

Customer Assistance Policy

Details Lincoln Electric's policy on customer assistance, advice, and liability.

Disposal, Parts, and Service Information

WEEE (Waste Electrical and Electronic Equipment)

Provides information on the disposal of electrical equipment according to WEEE directive.

Spare Parts Identification

Instructions on how to use the part list and refer to the spare part manual.

REACH Compliance Information

Details substances in the product that are subject to REACH regulations and safe use instructions.

Authorized Service Shops Location

Guidance on finding an authorized Lincoln Service Facility for warranty claims.

Suggested Accessories

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