EasyManua.ls Logo

Lincoln Electric BIG RED 500 User Manual

Lincoln Electric BIG RED 500
68 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Operator’s Manual
BIG RED
500
Register your machine:
www.lincolnelectric.com/register
Authorized Service and Distributor Locator:
www.lincolnelectric.com/locator
IM10025-B | Issue D ate Oct-15
© Lincoln Global, Inc. All Rights Reserved.
For use with machines having Code Numbers:
11585, 11871, 12449
Need Help? Call 1.888.935.3877
to talk to a Service Representative
Hours of Operation:
8:00 AM to 6:00 PM (ET) Mon. thru Fri.
After hours?
Use “Ask the Experts” at lincolnelectric.com
A Lincoln Service Representative will contact you
no later than the following business day.
For Service outside the USA:
Email: globalservice@lincolnelectric.com
Save for future reference
Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)

Other manuals for Lincoln Electric BIG RED 500

Question and Answer IconNeed help?

Do you have a question about the Lincoln Electric BIG RED 500 and is the answer not in the manual?

Lincoln Electric BIG RED 500 Specifications

General IconGeneral
BrandLincoln Electric
ModelBIG RED 500
CategoryWelding System
LanguageEnglish

Summary

Installation: Technical Specifications

Rated Output - Welder

Details on welding output capabilities, current, voltage, and duty cycles.

Rated Output - Generator

Specifications for auxiliary power output, including voltage, amps, and watts.

Installation: Safety and Operational Parameters

Safety Precautions

General safety warnings related to electrical shock, exhaust, and moving parts.

Installation: Engine and Battery Setup

Battery Connection and Safety

Instructions and warnings for connecting the battery and preventing electrical damage.

Operation: Overview and Safety

Safety Instructions

Essential safety guidelines to follow before and during operation.

Operation: Welding Controls and Settings

Output Range Selector Switch

Explanation of the 5-position switch for selecting current ranges.

Output Control

Description of the control for fine-tuning current and voltage.

Weld Mode Selector Switch

Instructions for selecting welding processes like Stick, Gouging, or TIG.

Operation: Engine and Auxiliary Controls

Engine Controls and Gauges

Overview of engine controls, gauges, and warning lights.

Operation: Engine Start and Power Outputs

Engine Operation Procedures

Step-by-step guide for starting, stopping, and cold-weather starting the engine.

Operation: Welder Modes

Constant Current Stick Welding

Guidance on using the welder for stick welding, including duty cycle and controls.

Operation: TIG Welding

Operation: Wire Feeder Use

Constant Current Wire Feeder Operation

Explains the use of wire feeders with constant current output and potential limitations.

Maintenance: Routine and Safety

Safety Precautions for Maintenance

Critical safety warnings before performing any maintenance tasks.

Routine and Periodic Maintenance

Daily and weekly maintenance checks and cleaning procedures.

Maintenance: Engine Service and Fuel

Maintenance: Fuel Filter and Battery

Battery Handling and Safety

Precautions for handling, charging, and preventing battery damage.

Maintenance: Welder/Generator Components

Troubleshooting: Engine Issues

Engine Will Not Crank or Start

Possible causes and recommended actions for engine starting failures.

Engine Shuts Down After Starting

Troubleshooting steps for engine shutdowns shortly after startup.

Troubleshooting: Operational Problems

Engine Shutdown and Rough Running

Solutions for engine shutting down under load or running roughly.

Power Output and Charging Problems

Troubleshooting for issues like battery not charging or no welding output.

Diagrams: Wiring Schematics

Multilingual Safety Information

General Safety Precautions (Multilingual)

Essential safety warnings presented in multiple languages for broader understanding.

Multilingual Operational Safety

Operational Safety Guidelines (Multilingual)

Key operational safety rules provided in various languages.

Related product manuals