Lincoln Electric TIG MODULE IM528-B User Manual

TIG Module
OPERATOR’S MANUAL
For use with Equipment having Code Number 10135, 10203, 10284, 11010
IM528-B
March, 2005
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and
thoughtful operation on your part.
DO NOT INSTALL, OPERATE
OR REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT.
And, most
importantly, think before you act
and be careful.
R
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Copyright © 2005 Lincoln Global Inc.

Lincoln Electric TIG MODULE IM528-B Specifications

General

Output Current Range	5-280A
Output Current	280A
Input Frequency	60 Hz
Phase	1
Duty Cycle	60% @ 280A

Summary

Safety Guidelines

General Safety Warnings

Essential safety warnings for operation, including electrical hazards, fumes, and arc exposure.

Fire and Explosion Prevention

Guidance on preventing fires and explosions caused by welding sparks and compressed gas cylinders.

Installation and Configuration

Technical Specifications

Details on electrical input, rated capacities, recommended cables, and physical dimensions of the TIG module.

Location and Protection

Guidance on proper placement, environmental protection (IP rating), and high frequency interference mitigation.

Accessory Installation

Instructions for installing optional accessories such as contactor kits, water valve kits, and control cable extensions.

Power Source Integration

Procedures for connecting the TIG module to specific power sources like the Ranger 8, 9, and 10 models.

Operation and Controls

Operating Procedures

Instructions for safe and effective operation, detailing precautions for shock, fumes, sparks, and rays.

Control Panel Overview

Explanation of the TIG module's control panel functions, including power, HF, afterflow, and current controls.

Welding Current Settings

Typical current ranges and gas flow rates for various tungsten electrodes and TIG welding applications.

Maintenance, Troubleshooting, and Diagrams

Periodic Maintenance

Recommended procedures for regular cleaning and inspection to maintain the TIG module's performance.

Troubleshooting Common Issues

Guide for diagnosing and resolving common output and high frequency problems with the TIG module.

Wiring Diagram

Electrical schematic illustrating the internal wiring and connections of the TIG module for specific model codes.