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Lincoln Electric TITAN 701 II Series User Manual

Lincoln Electric TITAN 701 II Series
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IM 6008A
February 2007
OPERATING MANUAL
THE LINCOLN ELECTRIC COMPANY
(AUSTRALIA) PTY. LTD.
A.B.N.
36 000 040 308
SYDNEY. AUSTRALIA
A Subsidiary of
THE LINCOLN ELECTRIC CO. U.S.A.
Associated Subsidiaries in A
ustralasia,
Asia, Canada, Europe, North and South America.
THE WELDING EXPERTS
®
SAFETY DEPENDS ON YOU
Lincoln Electric welders are designed and built with safety in mind. However, your overall safety can be
increased by proper installation and thoughtful operation on your part. Read and observe the general safety
precautions on page 2 and follow specific installation and operating instructions included in this manual.
Most importantly, think before you act and be careful.
TITAN
TM
701 Series II
Part No: K32016-2
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Lincoln Electric TITAN 701 II Series Specifications

General IconGeneral
BrandLincoln Electric
ModelTITAN 701 II Series
CategoryWelding System
LanguageEnglish

Summary

OPERATING MANUAL

SAFETY DEPENDS ON YOU

General safety advice for operating Lincoln welders.

ARC WELDING SAFETY PRECAUTIONS

ELECTRIC SHOCK can kill

Safety precautions regarding electric shock hazards.

FUMES AND GASES can be dangerous

Safety precautions regarding hazardous fumes and gases.

ARC RAYS can burn

Safety precautions regarding arc ray hazards.

WELDING SPARKS can cause fire or explosion

Safety precautions regarding fire and explosion hazards.

CYLINDER may explode if damaged

FOR ENGINE powered equipment

Safety precautions for engine-powered equipment.

FOR ELECTRICALLY powered equipment

Safety precautions for electrically powered equipment.

WELDING, EMF & PACEMAKERS

Welders with pacemakers

Specific safety advice for welders with pacemakers.

INSTRUCTIONS FOR ELECTROMAGNETIC COMPATIBILITY

Methods of Reducing Emissions

Techniques to reduce electromagnetic emissions.

PRODUCT DESCRIPTION

Technical Specifications - Titan™ 701 Series II [K32016-2]

Detailed technical specifications of the welder.

Safety Precautions

General Safety Warnings

General safety warnings before use and installation.

Location / Ventilation

Guidelines for placing and ventilating the welder.

Lifting

Procedures for safely lifting the machine.

Towing

Pre-Operation Engine Service

Steps before starting the engine.

Oil

Information about engine oil.

Welding Terminals

Machine Earthing

Procedures for earthing the machine.

Auxiliary Power Receptacles

Details on auxiliary power outlets.

General Description

Welding Capability

Capabilities of the welder.

Design Features and Advantages for Welding

Key features and benefits for welding.

Controls and Settings

COARSE OUTPUT CONTROL

Control for adjusting welding amperage.

FINE OUTPUT CONTROL

Fine adjustment control for welding current.

Engine Controls (Items 1 Through to 9)

START PUSHBUTTON

Button to start the engine.

ENGINE PROTECTION

System for engine protection.

Welding Power Source Safety

Safety considerations for welding power sources.

Safety Instructions

Engine Operation

Operational procedures for the engine.

Welder Operation

Stick CC Mode

Operation for Stick CC welding.

Scratch Start TIG

Operation for Scratch Start TIG welding.

Innershield® (FCAW-SS) with LN-25 Wire Feeder

Connecting Of The LN-25 To The Titan™ 701 II

Connecting the LN-25 wire feeder.

Output Characteristics

Titan™ 701 II Output Curves

Graphs showing output characteristics.

ACCESSORIES

Optional accessories for field installation.

MAINTENANCE

Routine and Periodic Maintenance

Routine and periodic maintenance tasks.

Fuel Filters

Water Separator Element

Procedure for changing the water separator element.

Fuel Pre-Filter/Water Separator Assembly

Maintenance of the fuel pre-filter assembly.

Cooling System

Battery Handling

Safety warnings for battery handling.

TROUBLESHOOTING GUIDE

How To Use Troubleshooting Guide

Instructions on using the troubleshooting guide.

TROUBLESHOOTING GUIDE

ENGINE PROBLEMS

Troubleshooting common engine issues.

Safety Guidelines / Accident Prevention

General Safety Guidelines

General safety and accident prevention guidelines.

General

Safety

General safety warnings.

Beware of Running Engine

Safety precautions for running engines.

Engine Description

2.1 Model

Information on engine models.

Engine Description

2.2 Engine Illustrations

Illustrations of engine components.

Engine Description

2.3 Lube Oil Circuit

Schematic of the lube oil circuit.

Engine Description

2.5 Engine Cooling

Regulation of coolant flow.

Engine Operation

3.1 Commissioning

Procedures for commissioning the engine.

Engine Operation

3.1 Commissioning

Other preparations before engine operation.

Engine Operation

3.2 Starting

Procedures for starting the engine.

Engine Operation

3.4 Stopping

Procedures for stopping the engine.

3.5.1 Winter Operation

Precautions for winter operation.

Engine Operations

3.5 Operating Conditions

Operating conditions for high temperatures and altitudes.

Operating Media

4.1 Lube Oil

Lube oil viscosity guidelines.

4.2 Fuel

Guidelines for using winter-grade fuel.

Routine Maintenance

5.1 Maintenance Schedule

Schedule for routine maintenance tasks.

Service and Maintenance

6.1 Lubrication System

Procedures for engine lubrication.

Service and Maintenance

6.1 Lubrication System

Procedures for changing the oil filter.

Service and Maintenance

6.2 Fuel System

Procedures for maintaining the fuel system.

Service and Maintenance

6.3 Cooling System

Cleaning intervals for the cooling system.

Service and Maintenance

6.5 Belt Drives

Procedures for V-belt maintenance.

Service and Maintenance

6.6 Adjustments

Procedures for adjusting engine components.

Service and Maintenance

6.7 Accessories

Information on accessories.

Service and Maintenance

6.7 Accessories

Instructions for using lifting tackle.

6.8 Engine Cleaning

Procedures for cleaning the engine.

Faults, Causes and Remedies

7.1 Diagnosis Chart

Chart for diagnosing faults and remedies.

Engine Preservation

8.1.1 Preserving Engine

Procedures for preserving the engine for storage.

Technical Specifications

9.1 Engine Specs & Settings

Detailed engine specifications and settings.

Dimension Print

Model Index

Casework Assembly

Airbox Details

Details of the airbox assembly.

Casework Assembly

General Assembly

Engine Assembly

DETAIL "A"

Detailed view of engine component A.

Generator Assembly

DETAIL A

Detailed view of generator component A.

Control Panel Assembly

Control Panel Assembly

Wiring Diagram

LIMITED WARRANTY

STATEMENT OF LIMITED WARRANTY

Details of the limited warranty coverage.

TO OBTAIN WARRANTY COVERAGE

Steps to obtain warranty coverage.

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