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Lincoln Electric SQUARE WAVE TIG 255 User Manual

Lincoln Electric SQUARE WAVE TIG 255
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SQUARE WAVE TIG 255
OPERATOR’S MANUAL
Sales and Service through Subsidiaries and Distributors Worldwide
22801 St. Clair Ave. Cleveland, Ohio 44117-1199 U.S.A. Tel. (216) 481-8100
World's Leader in Welding and Cutting Products Premier Manufacturer of Industrial Motors
IM520-B
January, 1997
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation ...
and thoughtful operation on your
part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT
READING THIS MANUAL AND
THE SAFETY PRECAUTIONS
CONTAINED THROUGHOUT.
And, most importantly, think
before you act and be careful.
For use with machines having Code Number 10022 thru 10026 & 10134, 10451,10452,10453.
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Lincoln Electric SQUARE WAVE TIG 255 Specifications

General IconGeneral
ProcessesTIG, Stick
TIG Welding CapabilityYes
Stick Welding CapabilityYes
Pulse TIG WeldingYes
AC/DC OutputYes
High Frequency StartYes
Lift Arc StartYes
Input Frequency60 Hz

Summary

SAFETY

General Safety Warnings and Hazards

General safety warnings including Proposition 65 and arc welding hazards.

Engine Powered Equipment Safety

Safety precautions specific to engine-powered equipment operation and maintenance.

Electric and Magnetic Field Hazards

Information on the potential dangers of electric and magnetic fields during welding.

SAFETY

Electric Shock Prevention

Detailed safety measures to prevent electric shock while operating welding equipment.

Arc Ray Protection

Precautions to protect against arc rays, including eye and skin protection.

Fumes and Gases Safety

Safety guidelines for avoiding hazards associated with welding fumes and gases.

SAFETY

Fire and Explosion Prevention

Safety measures to prevent fires and explosions caused by welding sparks and hot materials.

Compressed Gas Cylinder Safety

Precautions for the safe handling and use of compressed gas cylinders.

Electrical Equipment Installation Safety

Safety guidelines for electrically powered equipment installation and grounding.

INSTALLATION

Technical Specifications and Dimensions

Detailed technical specifications for the Square Wave TIG 255, including input, output, and physical dimensions.

Input Wire and Fuse Recommendations

Recommended input wire and fuse sizes based on voltage and electrical code.

INSTALLATION

Installation Safety Precautions

Essential safety precautions to be followed during the installation process.

Location and Environmental Considerations

Guidelines for choosing an appropriate location and understanding environmental protection ratings.

Grounding and RF Interference Control

Procedures for proper machine grounding and minimizing high-frequency interference.

INSTALLATION

Input Power Connections

Instructions for connecting the input power supply to the machine.

INSTALLATION

Output Connections and Cable Management

Guidelines for connecting output cables, torch, and work leads.

TIG Torch Connection Procedure

How to connect the TIG torch to the welding output terminals.

INSTALLATION

Stick Electrode Cable Connection

Instructions for connecting the electrode cable for stick welding.

OPERATION

General Operating Warnings

Important general warnings to be observed before operating the equipment.

Key Operational Safety Instructions

Key safety instructions covering electric shock, fumes, sparks, and arc rays.

OPERATION

Graphic Symbols Reference

Explanation of graphic symbols used on the machine and in the manual.

OPERATION

Graphic Symbols Reference (Continued)

Continuation of graphic symbol explanations for the welding machine.

OPERATION

General Description, Features, and Controls

Overview of the Square Wave TIG 255, its features, recommended processes, controls, and design advantages.

OPERATION

Welding Capability and Operational Limitations

Details on the machine's welding ratings, duty cycles, and known operational limitations.

OPERATION

Controls and Settings Overview

Overview of the operator controls and detailed explanation of control panel keys.

OPERATION

Display Panel Functionality

Explanation of the different sections of the machine's display and what they show.

Front Case Control Identification

Identification and description of controls located on the front case of the machine.

OPERATION

Amptrol Accessory Operation

How to use hand and foot amptrols for remote current control and arc starting.

TIG Welding Guidelines and Modes

Guidelines and considerations for performing TIG welding with the machine.

OPERATION

TIG Welding Sequence: 2-Step Mode

Step-by-step procedure for performing TIG welds using the 2-Step mode.

OPERATION

TIG Welding Sequence: 4-Step Mode

Step-by-step procedure for performing TIG welds using the 4-Step mode.

Advanced TIG Welding Features

Detailed explanation of advanced TIG welding features like AC Wave Balance.

OPERATION

TIG Pulser Feature Details

Information on the TIG Pulser feature, its settings, and operation.

Stick Welding Operation

Instructions for performing stick welding operations with the machine.

Auxiliary Power and Overload Protection

Details on auxiliary power outlets and the machine's overload protection system.

ACCESSORIES

Available Options and Accessories

List of available optional accessories for the welding machine.

Undercarriage and Accessory Installation

Information on the undercarriage and instructions for installing other accessories.

MAINTENANCE

Maintenance Safety Precautions

Safety warnings and precautions to be observed before performing maintenance.

Routine and Periodic Maintenance Procedures

Procedures for routine cleaning and periodic maintenance of the welding machine.

MAINTENANCE

General Assembly Exploded View Diagram

An exploded view diagram showing the general assembly of the machine's components.

TROUBLESHOOTING

Guide to Troubleshooting

Instructions on how to effectively use the troubleshooting guide to diagnose and solve problems.

TROUBLESHOOTING

Output Problem Diagnosis

Troubleshooting steps for problems related to the machine's output.

Function Problem Diagnosis

Troubleshooting steps for issues related to specific functions or indicators.

TROUBLESHOOTING

Output Problem Diagnosis

Further troubleshooting steps for output-related problems like overheating.

Function Problem Diagnosis

Further troubleshooting steps for function-related issues like buzzing noise.

TROUBLESHOOTING

Function Problem Diagnosis

Troubleshooting for issues related to indicator lights and audible alerts.

TROUBLESHOOTING

TIG Mode Welding Problems

Troubleshooting specific problems encountered during TIG welding operations.

TROUBLESHOOTING

TIG Mode Welding Problems

Further troubleshooting for TIG welding issues like low output or weak high frequency.

TROUBLESHOOTING

TIG Mode Welding Problems

Troubleshooting for TIG welding problems such as lack of high frequency or gas flow.

TROUBLESHOOTING

Stick Welding Problems

Troubleshooting specific problems encountered during stick welding operations.

WIRING DIAGRAM

Codes 10022, 10023 & 10024 Wiring

Wiring diagram for specific model codes, illustrating internal connections.

WIRING DIAGRAM

Codes 10451, 10452 & 10453 Wiring

Wiring diagram for different model codes, illustrating internal connections.

Additional Literature and Training Resources

LIMITED WARRANTY

Warranty Statement, Coverage, and Period

Details of the limited warranty provided by Lincoln Electric for the equipment, including coverage and period.

Warranty Repair Process and Costs

Procedures for obtaining warranty repair and associated costs.

Important Warranty Limitations

Key limitations and exclusions applicable to the product warranty.

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