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Lincoln Electric Precision TIG 375 User Manual

Lincoln Electric Precision TIG 375
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PRECISION TIG
®
375
Operator’s Manual
Save for future reference
Date Purchased
Code:
(ex: 10859)
Serial: (ex: U1060512345)
IM898 | Issue D ate
Mar-17
© Lincoln Global, Inc. All Rights Reserved.
For use with machines having Code Numbers:
11161, 11162
Register your machine:
www.lincolnelectric.com/register
Authorized Service and Distributor Locator:
www.lincolnelectric.com/locator

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Lincoln Electric Precision TIG 375 Specifications

General IconGeneral
BrandLincoln Electric
ModelPrecision TIG 375
CategoryWelding System
LanguageEnglish

Summary

Section A: Warnings

California Proposition 65 Warnings

Warnings regarding diesel and gasoline engine exhaust.

Arc Welding Safety Precautions

General safety advice for arc welding operations and personnel.

Engine Powered Equipment Safety

Safety guidelines for operating and maintaining engine-powered equipment.

Electric and Magnetic Fields Hazards

Awareness of potential dangers from EMF in welding environments.

Electric Shock, Arc Ray, and Fume Hazards

Electric Shock Hazards

Critical warnings and precautions regarding electric shock risks during welding.

Arc Ray Hazards

Precautions to protect against burns and eye damage from arc rays.

Fumes and Gases Hazards

Information on health risks associated with welding fumes and gases.

Fire, Cylinder, and Electrical Safety

Fire and Explosion Hazards

Warnings about sparks and hot materials causing fires or explosions.

Compressed Gas Cylinder Safety

Precautions for handling compressed gas cylinders to prevent explosions.

Electrically Powered Equipment Safety

Safety guidelines for electrical connections and grounding of powered equipment.

Customer Assistance and Product Information

Customer Assistance Policy

Lincoln Electric's policy regarding customer advice and product support.

Equipment Damage Examination

Instructions for inspecting equipment for shipping damage upon receipt.

Equipment Identification Recording

Guidance on recording machine identification details for future reference.

Online Product Registration

Information on how to register the welding machine online or via fax.

Installation

Technical Specifications

Detailed technical data for the welding machine's performance and ratings.

Recommended Input Wire and Fuse Sizes

Guidance on selecting appropriate input wire and fuse sizes based on electrical codes.

Physical Dimensions

Specifications for the physical size and weight of the welding machine.

Temperature Ranges

Operating and storage temperature limits for the equipment.

Safety Precautions (Installation)

Essential safety guidelines to follow before and during installation.

Select Suitable Location

Criteria for choosing an appropriate and safe location for the welder.

Grinding and Stacking Precautions

Advice on preventing grinding damage and limitations on stacking the unit.

Undercarriage, Tilting, and Grounding

Guidelines for moving, positioning, and grounding the machine safely.

Input and Grounding Connections

Detailed instructions for making input power and grounding connections.

Output Cables, Connections, and Limitations

Information on output cable specifications and connection best practices.

Work and Stick Electrode Cable Connections

Steps for properly connecting work and electrode cables to the welder.

TIG Torch Connection

Guide for connecting TIG torches, including necessary adapters.

Auxiliary Power and Remote Control Connections

Details on auxiliary power receptacles and connecting remote controls.

Robotic Interface Connection

Instructions for enabling robotic interface and understanding its signals.

Operation

Safety Precautions (Operation)

Critical safety guidelines for operating the welding machine.

Product Description and Features

Overview of the Precision TIG 375's capabilities, features, and specifications.

Duty Cycle and Protection

Explanation of duty cycle ratings and the machine's protection against overload.

Recommended Processes and Equipment

Guidance on suitable welding processes and recommended accessory equipment.

Process and Equipment Limitations

Restrictions on using the machine for specific processes and information on built-in limitations.

Control Panel Overview and Modes

Description of the front control panel components and operation in Stick and TIG modes.

Output and Parameter Controls

Explanation of controls for AC Balance, output levels, and starting/crater current settings.

Local/Remote Control Switch

Selecting between local panel control and remote control for output current.

Menu Navigation and TIG Settings

Using menus to adjust TIG welding parameters like Hot Start, Upslope, and preflow.

Stick Mode Menu Settings

Using menus to adjust Stick welding parameters like Hot Start and Arc Force.

Digital Meter and Remote Receptacle

Using the digital meter and connecting remote controls like Amptrols.

Trigger Switch Modes

Selecting between 2-Step and 4-Step trigger modes for arc control.

Postflow Time and Thermal Shutdown

Setting postflow time and understanding thermal shutdown indicators.

Pulse, Spot Mode, and Frequency Controls

Adjusting pulse/spot modes, frequency, %ON time, and background current.

Downslope and High Frequency Controls

Adjusting downslope time and high frequency intensity for arc starting.

Internal Setup Controls (DIP Switches)

Configuring advanced features using internal DIP switches for TIG and Stick modes.

2-Step Trigger Modes Explained

Diagram and explanation of 2-Step trigger sequences, including restart functionality.

4-Step Trigger Modes Explained

Diagram and explanation of 4-Step trigger sequences, including restart functionality.

TIG Weld Cycle Chart and Amptrol Setup

Visual guide to TIG weld cycles and setup guidelines for Amptrol welding.

Making a TIG Weld with an Amptrol

Step-by-step guide on performing a TIG weld using an Amptrol.

Recommended Electrode Amperage Ranges

Amperage guidelines for various electrodes in SMAW and GTAW processes.

Accessories

Factory Installed Options

Standard features factory-equipped on the Precision TIG 375.

Field Installed Options

Optional accessories available for purchase and field installation.

Maintenance

Safety Precautions (Maintenance)

Crucial safety warnings to observe before performing maintenance.

Routine and Periodic Maintenance

Recommended tasks for keeping the machine in optimal condition.

Overload and No Arc Protection

Explanation of machine protection features like F.A.N., Thermostatic, and No Arc Protection.

Auxiliary Power Circuit Breaker

Information on the 15-amp breaker protecting auxiliary circuits.

Service Procedures and Component Access

Procedures for accessing components and performing basic service.

Spark Gap Adjustment

Procedure for checking and adjusting the spark gap for high frequency.

Under-Cooler Service

Reference to the manual for Under-Cooler maintenance.

Troubleshooting

How to Use Troubleshooting Guide

Instructions on how to effectively use the troubleshooting section.

Output, Meter, and Gas Problems

Diagnosing common issues with welding output, meter display, and gas flow.

Meter Display and Gas Control Issues

Troubleshooting further meter display problems and gas control timing issues.

Hi-Frequency Problems

Diagnosing and resolving issues related to high frequency starting and intensity.

Preset and Output Control Problems

Troubleshooting issues with setting and controlling welding output current.

Stick and TIG Welding Problems

Common issues encountered during stick and TIG welding operations.

TIG Welding Performance Issues

Troubleshooting specific TIG welding phenomena like arc pulsation and weld bead appearance.

Diagrams

Wiring Diagrams

Electrical schematic for the Precision TIG 375 welder.

Dimension Prints

K2624-1 Domestic Package Dimensions

Physical dimensions and layout for the K2624-1 domestic package.

K2622-1/K2622-2 Canada Dimensions

Physical dimensions and layout for K2622-1/K2622-2 models.

Service Manual Index

Precision TIG 375 - 11162 Overview

Introduction to the service manual for the Precision TIG 375 model.

Sub Assemblies Index

Key Part Number Descriptions

Table listing key part numbers and their descriptions for sub-assemblies.

Miscellaneous Items

List of various miscellaneous parts and their quantities.

Case Front Assembly

List of parts associated with the front case assembly.

Control Panel Assembly

List of parts comprising the machine's control panel.

Arc Starter and Bypass Assembly

List of parts for the arc starter and bypass circuitry.

Case Back Assembly

List of parts comprising the rear case assembly.

Center Assembly

List of parts for the central internal assembly of the machine.

Cover Assembly

List of parts for the machine's outer covers and panels.

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