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Lincoln Electric COMMANDER 400 SVM133-B User Manual

Lincoln Electric COMMANDER 400 SVM133-B
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SVM133-B
September, 2002
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be in-
creased by proper installation . . .
and thoughtful operation on
your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT
READING THIS MANUAL AND
THE SAFETY PRECAUTIONS
CONTAINED THROUGHOUT.
And, most importantly, think
before you act and be careful.
SERVICE MANUAL
For use with machine code numbers: 9978, 9979, 10580, 10581
Commander 400
TM
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• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Copyright © 2002 Lincoln Global Inc.

Table of Contents

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Lincoln Electric COMMANDER 400 SVM133-B Specifications

General IconGeneral
BrandLincoln Electric
ModelCOMMANDER 400 SVM133-B
CategoryWelding System
LanguageEnglish

Summary

Service Manual Overview

Safety Depends on You

Emphasizes the importance of reading the manual and following safety precautions for safe operation.

Service Manual Introduction

Indicates this document is a service manual for the Commander 400.

General Safety Precautions

Engine Safety

Provides safety guidelines for operating and maintaining engine-powered equipment.

Electric Shock Hazards

Details precautions to prevent electric shock when welding or working with electrical components.

Fumes and Gases Hazards

Advises on avoiding hazardous fumes and gases produced during welding operations.

Welding Sparks and Fire Hazards

Explains how welding sparks can cause fires and provides preventive measures.

Technical Specifications

Input - Diesel Engine Specifications

Details the make, model, speed, displacement, and starting system of the diesel engine.

Rated Output - Welder Specifications

Lists the welder's output capabilities, duty cycle, and voltage at rated amps.

Output - Welder and Generator Specifications

Details the welding range, open circuit voltage, and auxiliary power output.

Installation Procedures

Safety Precautions for Installation

General safety warnings and instructions for installing the equipment.

Pre-Operation Engine Service Checks

Outlines essential checks for the diesel engine before initial operation.

Electrical Output Connections

Explains how to connect welding cables and power output terminals.

Machine Grounding Procedures

Details how to properly ground the machine for safety and electrical code compliance.

Auxiliary Power Receptacle Usage

Describes the auxiliary power outlets and their specifications for powering external equipment.

Operation Guide

Operating Instructions and Safety

Key safety instructions and warnings for operating the Commander 400.

General Description of the Welder

Provides an overview of the Commander 400 as a diesel engine driven welding power source.

Welding Capability Details

Specifies the rated output, duty cycle, and current range for welding operations.

Control Panel Overview

Identifies and explains the function of engine and welder controls on the front panel.

Engine Operation and Controls

Details the operation of engine controls, including start, stop, and gauges.

Welder Operation Controls

Explains the function of welder controls like output range, digital meter, and terminals.

Starting and Stopping the Engine

Provides step-by-step instructions for starting and stopping the engine.

Welder Operation Modes

Describes how to operate the welder for stick, pipe, general, and TIG welding.

Auxiliary Power Usage

Explains how to use the auxiliary power features and lists available receptacles.

Accessories and Options

Connecting Wire Feeders

Provides instructions for connecting various Lincoln wire feeders using adapters.

Maintenance Procedures

General Safety Precautions for Maintenance

Critical safety warnings before performing any maintenance tasks on the equipment.

Routine and Periodic Engine Maintenance

Details regular maintenance tasks for the diesel engine, including oil and filter changes.

Theory of Operation

Troubleshooting and Repair Guide

How to Use the Troubleshooting Guide

Provides a three-step procedure for locating and repairing machine malfunctions.

Output Problems Diagnosis

Guides users through identifying and resolving issues related to welding output.

Engine Problems Diagnosis

Helps diagnose and troubleshoot problems related to the engine's operation.

Function Problems Diagnosis

Guides users in identifying and resolving functional issues with the machine.

Welding Problems Diagnosis

Assists in troubleshooting common welding arc issues and performance problems.

Electrical Diagrams

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