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Lincoln Electric IDEALARC DC-400 User Manual

Lincoln Electric IDEALARC DC-400
42 pages
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• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
IDEALARC
O
DC-400
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February, 2011
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Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation
... and thoughtful operation on
your part. $ #$) #()!!
$%')$' '%' )(
&*%"#),)$*) '
# )( "#*! # )
(). %'*)$#( $#
)# )'$*$*) And,
most importantly, think before
you act and be careful.
For use with machines having Code Numbers:
9847 thru 9852, 9854, 9855, 9857, 10008,
10275, 10276, 10859, 10880, 11083, 11084,
11277, 11278, 11279 11348, 11349, 11350,
11351, 11352, 11353, 11567
Copyright © Lincoln Global Inc.
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Lincoln Electric IDEALARC DC-400 Specifications

General IconGeneral
Input Voltage230/460 V
Input Phase3
Duty Cycle60% at 400 A
Rated Output400A
Open Circuit Voltage80V

Summary

Safety and Precautions

General Safety Message

Key safety message emphasizing user responsibility for safe operation and thinking before acting.

Hazard Warnings Summary

Comprehensive overview of safety hazards including electrical, fume, fire, and cylinder risks.

Personal Protective Equipment Guidelines

Guidance on essential PPE for protection against welding hazards like arc rays and electric shock.

Installation

Technical Specifications Overview

Detailed electrical, physical, and operational parameters of the DC-400 welder.

Installation and Setup Procedures

Instructions for connecting power, output cables, and initial machine setup.

Field Installed Options Installation

Procedures for installing optional accessories such as remote controls and adapter cables.

Recommended Process Equipment Setup

Guidance for connecting wire feeders and multiprocess switches for various welding types.

Operation

Operational Safety Instructions

Safety rules and precautions to follow during machine operation.

Control Panel and Indicators Explained

Explanation of control panel functions, switches, dials, and indicator lights.

Operating Modes and Output Control

How to adjust output, select welding modes, and utilize features like arc force.

Auxiliary Power and Connections

Information on auxiliary power outlets and terminal strip connections for external devices.

Machine Protection Systems

Details on built-in thermal protection and circuit protection systems for reliability.

Accessories

Welding Process Accessories

Options for TIG welding, multiprocess capabilities, and undercarriages for mobility.

Output Control Accessories

Accessories for remote output control, current adjustment, and adapter cables.

Maintenance

Maintenance Safety Precautions

Safety measures to follow before performing any maintenance tasks on the welder.

Routine Maintenance Procedures

Recommended cleaning and inspection tasks for maintaining welder performance.

Troubleshooting

Using the Troubleshooting Guide

Step-by-step instructions on how to effectively diagnose and resolve machine malfunctions.

Common Operational Problems and Solutions

Solutions for common issues like contactor faults, no output, and control problems.

Component-Specific Troubleshooting Procedures

Detailed procedures for checking and replacing specific components like PC boards and rectifier bridges.

Diagrams

Power Rectifier Bridge Diagram

Schematic illustrating the configuration of the power rectifier bridge assembly.

Machine Wiring Diagrams

Electrical wiring diagrams specific to different machine code numbers for reference.

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