Lincoln Electric Commander 500 Cummins User Manual

Commander 500 Cummins
OPERATOR’S MANUAL
IM707-A
December, 2001
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thoughtful
operation on your part. DO NOT
INSTALL, OPERATE OR REPAIR
THIS EQUIPMENT WITHOUT
READING THIS MANUAL AND
THE SAFETY PRECAUTIONS
CONTAINED THROUGHOUT. And,
most importantly, think before you
act and be careful.
For use with machines having Code Numbers:
10839, 10903 (Standard),
10840, 10904 (Deluxe)
™
Date of Purchase:
Serial Number:
Code Number:
Model:
Where Purchased:
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Copyright © 2001 Lincoln Global Inc.
This manual covers equipment which is no
longer in production by The Lincoln Electric Co.
Specications and availability of optional
features may have changed.

Lincoln Electric Commander 500 Cummins Specifications

General

Brand	Lincoln Electric
Model	Commander 500 Cummins
Category	Welding System
Language	English

Summary

Safety Precautions for Commander 500 Cummins

California Proposition 65 Warnings

Engine Exhaust and Operation Safety

Safe operation, ventilation, and handling of engine exhaust fumes.

Electric Shock Hazards

Dangers of electric shock and protective measures.

Arc Ray Hazards and Protection

Protection from arc rays, spatter, and viewing the arc.

Fumes and Gases Hazards

Risks from welding fumes and gases and ventilation requirements.

Welding Sparks and Fire Hazards

Preventing fires and explosions from welding sparks.

Gas Cylinder Safety

Commander 500 Cummins Installation Guide

Technical Specifications

Installation Safety Precautions

Key safety measures to follow before and during installation.

Pre-Operation Engine Service

Wire Feeder Connections

Commander 500 Cummins Operation Manual

Operation Safety Instructions

Crucial safety rules for operating the machine.

Control Panel - Engine Controls

Welder Control Functions

Selecting weld modes, adjusting output, and using digital meters.

Engine Operation: Starting and Stopping

Procedures for starting, stopping, and cold weather starting the engine.

Welding Modes and Applications

Commander 500 Cummins Maintenance

Maintenance Safety Precautions

General safety rules for performing maintenance tasks.

Routine and Periodic Maintenance

Engine Maintenance Overview

Schedule for engine oil, air filter, fuel filter, belt, and battery.

Battery Handling and Safety

Commander 500 Cummins Troubleshooting

How to Use the Troubleshooting Guide

Engine Problem Diagnosis

Troubleshooting common engine issues like starting and power.

Functional Problem Diagnosis

Troubleshooting operational and control system issues.

Output and Auxiliary Power Problems

Diagnosing issues with welding output and auxiliary power.