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General| Type | Engine Driven Welder |
|---|---|
| Input Power | N/A (Engine-Driven) |
| Duty Cycle | 100% at 300 Amps |
| Rated Output | 300 Amps at 32 Volts |
| Input Current at Rated Output | Not Applicable (Engine Driven) |
| Engine | Kubota Diesel |
| Engine Power | 24.8 HP (18.5 kW) |
| Fuel Tank Capacity | 12.5 gallons (47.3 liters) |
| Output Voltage Range | 20 Volts |
| Input Phase | Not Applicable (Engine Driven) |
| Input Frequency | Not Applicable (Engine Driven) |
| Welding Processes | Stick, TIG |
| Open Circuit Voltage | 80 Volts |
Warnings regarding California Proposition 65, including potential cancer and reproductive harm.
Safety guidelines for operating engine-powered equipment, focusing on ventilation and maintenance.
Hazards and precautions related to Electric and Magnetic Fields (EMF) during welding.
Dangers and prevention measures for electric shock while operating welding equipment.
Protection measures for eyes and skin from harmful arc rays.
Dangers associated with welding fumes and gases, and ventilation requirements.
Precautions against fire and explosion caused by welding sparks and hot materials.
Safe handling, storage, and use of compressed gas cylinders.
Safety guidelines for grounding and installing electrically powered equipment.
Instructions for checking equipment for shipping damage and filing claims.
Information on registering the machine online or via fax for product support.
Explanation of WARNING and CAUTION indicators and their significance.
Detailed technical specifications for the Classic 300D welder, including engine and output.
Overview of the Classic 300D's features, capabilities, and engine type.
Key design elements and components such as control panel, idler, and enclosure.
Steps and safety checks required before initial operation of the welder.
Guidelines for mounting the welder on trailers or vehicles for transport.
Proper selection of welding cables and setting polarity for different operations.
Checks for oil, fuel, and cooling system readiness before operating the welder.
Recommended procedure for breaking in the diesel engine for optimal performance.
Procedures and safety precautions for charging and connecting the welder's battery.
Instructions for starting, operating, and monitoring the diesel engine.
Guidance for starting the engine effectively in cold weather conditions.
Procedures for safely shutting down the engine after use.
How to operate the welding functions and adjust controls for desired output.
Understanding the welder's duty cycle rating and its implications.
Methods for adjusting welding current for optimal arc characteristics.
How the automatic engine idler adjusts engine speed based on load.
Information on utilizing the welder's AC auxiliary power output.
Various kits and attachments for enhancing welder functionality, like remote controls.
Optional equipment and kits for stick and TIG welding applications.
Modules, feeders, and guns for wire welding operations.
Accessories specifically for spool gun welding operations.
Routine cleaning, checks, and lubrication for the welder.
Procedures for maintaining the welder's cooling system and radiator.
Lubrication guidelines for bearings and maintenance for commutator and brushes.
Maintenance and troubleshooting steps for the electronic idler system.
Procedure for purging air from the fuel system, especially after running out of fuel.
Maintenance intervals for Perkins engines on older model codes.
Maintenance intervals for Perkins engines on newer model codes.
Procedures for testing and resetting GFCI outlets monthly.
Essential safety guidelines to follow before performing any troubleshooting.
Common problems with welder output and current generation, with solutions.
Diagnostic flowcharts for issues with the electronic idler system.
Common engine problems, causes, and recommended corrective actions.
Electrical schematic for older model codes of the Classic 300D.
Wiring diagram detailing the K924-4 remote control connection.
Electrical schematic for newer model codes of the Classic 300D.
Wiring diagram detailing the K924-5 remote control connection.
Wiring diagram for the K2464-1 remote control system.
Diagram showing physical dimensions and mounting hole layout of the unit.
