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General| Engine | Kubota D902 |
|---|---|
| Fuel Type | Diesel |
| Engine Cylinders | 3 |
| Type | Engine Driven Welding Generator |
| Processes | Stick, TIG, MIG, Flux-Cored |
| Output Range | 5-300A DC |
| Rated Output | 300 A at 28 VDC |
| Generator Power | 12, 000 watts |
| Engine Power | 24.8 HP |
| Duty Cycle | 100% |
| Input Voltage | Not applicable |
| Input Frequency | Not applicable |
Emphasizes user responsibility, fume avoidance, PPE, and special situation precautions.
Covers hazards from electric shock, arc rays, and dangerous fumes/gases.
Hazards from sparks, explosions, and compressed gas cylinders, plus electrical equipment safety.
Details on engine make, horsepower, displacement, starting systems, and capacities.
Output current, voltage, and duty cycle for various welding processes.
Auxiliary power ratings for 60 Hz, 220V, and 380V outputs.
General warnings for installation, electric shock, exhaust, and moving parts.
Requirements for grounding the machine frame for safety.
Function of the output dial for setting current/voltage in different modes and with remote controls.
Selecting between five welding modes: CV-WIRE, ARC GOUGING, DOWNHILL PIPE, CC-STICK, TOUCH START TIG.
Adjusting arc force (short circuit current) for arc characteristics in different modes.
Step-by-step procedure for starting the engine, including pre-checks.
How to use the output and arc controls for CC-Stick welding.
Initiating and performing TIG welds using Touch Start and Amptrol.
Safety rules for performing maintenance, turning off power, and removing guards.
Procedure for draining oil, changing the oil filter, and refilling with new oil.
Instructions on using the guide to identify and resolve machine malfunctions.
Common problems and causes for the engine not cranking or starting.
Troubleshooting engine shutdown under load, rough running, and idle speed problems.
Diagnosing issues with battery charging, speed control, and idler operation.
Addressing issues with engine power, high idle engagement, and shutdown.
Diagnosing problems with welding power output, controls, and wire feeder operation.
Troubleshooting auxiliary power, cold arc, and pipe mode issues.
Diagnosing issues with VRD lights and mode-specific output.
