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Lincoln Electric VANTAGE 500-I User Manual

Lincoln Electric VANTAGE 500-I
72 pages
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Operator’s Manual
VANTAGE
®
500-I
Register your machine:
www.lincolnelectric.com/register
Authorized Service and Distributor Locator:
www.lincolnelectric.com/locator
IM10003-B | Issue D ate Jul-16
© Lincoln Global, Inc. All Rights Reserved.
For use with machines having Code Numbers:
11576, 11954, 11961, 12304
Need Help? Call 1.888.935.3877
to talk to a Service Representative
Hours of Operation:
8:00 AM to 6:00 PM (ET) Mon. thru Fri.
After hours?
Use “Ask the Experts” at lincolnelectric.com
A Lincoln Service Representative will contact you
no later than the following business day.
For Service outside the USA:
Email: globalservice@lincolnelectric.com
Save for future reference
Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)

Table of Contents

Questions and Answers:

Lincoln Electric VANTAGE 500-I Specifications

General IconGeneral
Input Voltage230/460 V
Output Current Range5 - 500A
Output Voltage Range10 - 40V
Duty Cycle100% at 500 A
Fuel TypeDiesel
ProcessesStick, TIG, MIG, Flux-Cored
Rated Output500A at 40V
Generator Output12 kW

Summary

Safety Precautions

Warning and Caution Definitions

Explains the meaning of WARNING and CAUTION symbols used in the manual.

Section A: Warnings

Arc Welding Hazards

Warns about the dangers of arc welding and advises consulting safety information.

Engine Powered Equipment Safety

Details safety precautions specific to engine-powered equipment.

Section A: Warnings (Continuing)

Electric Shock Hazards

Details hazards and protective measures related to electric shock.

Fire, Explosion, and Cylinder Safety

Covers fire/explosion risks and safety for compressed gas cylinders.

Arc Ray Hazards

Explains risks from arc rays and necessary protective equipment.

Electrical Equipment Safety

Covers safety aspects for electrically powered equipment.

Fumes and Gases Dangers

Warns about hazardous fumes and gases produced during welding.

Installation (Section A)

Installation (Continuing)

Installation Safety, Location, and Ventilation

General safety, placement, and airflow guidelines for installation.

Connecting Wire Feeders

Step-by-step instructions for connecting Lincoln wire feeders to the welder.

Operation (Section B)

Operation Safety and General Description

Key safety warnings and an overview of the welder's capabilities.

Operation (Continuing)

Welding Controls Overview

Details the function of the output control, digital meters, and mode selector.

Engine Controls

Explains the operation of various engine controls like run/stop, glow plug, start, and idler.

Maintenance (Section D)

Maintenance Safety and Routine Checks

General safety for maintenance and daily checks like fuel and oil levels.

Maintenance (Continuing)

Engine Oil, Filter, and Air Cleaner Service

Procedures for changing engine oil, filter, and servicing the air cleaner.

Welder/Generator Maintenance and GFCI Testing

Procedures for welder cleaning, brush replacement, and GFCI testing.

Troubleshooting (Section E)

Troubleshooting (Continuing)

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