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Lincoln Electric AIR VANTAGE IM985 User Manual

Lincoln Electric AIR VANTAGE IM985
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AIR VANTAGE 500 KUBOTA
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November, 2010
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Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation ...
and thoughtful operation on your
part. #"#("'( #$&
( #& &$&(' %)$
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(' !") " (
'(- $&)(#"'#"
("(&#)#)( And,
most importantly, think before you
act and be careful.
For use with machine having Code Number:
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• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Copyright © Lincoln Global Inc.
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Table of Contents

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Lincoln Electric AIR VANTAGE IM985 Specifications

General IconGeneral
BrandLincoln Electric
ModelAIR VANTAGE IM985
CategoryWelding System
LanguageEnglish

Summary

Safety Precautions

California Proposition 65 Warnings

Warnings regarding chemicals known to cause cancer, birth defects, or reproductive harm.

Electric Shock Hazards

Detailed information on preventing fatal electric shocks from welding equipment.

Arc Rays Hazards

Guidance on protecting eyes and skin from harmful arc rays and spatter.

Fumes and Gases Hazards

Information on avoiding health risks from welding fumes and gases.

Welding and Cutting Sparks Hazards

Precautions to prevent fires and explosions caused by welding sparks.

Cylinder Safety

Safety measures to prevent cylinder explosions due to damage or mishandling.

Electrically Powered Equipment Safety

Safety guidelines for electrical installation and grounding.

General Safety Precautions

General safety rules for welding operations and equipment handling.

Multilingual Safety Warnings

Essential safety instructions in multiple languages for universal understanding.

Installation Procedures

Technical Specifications Overview

Detailed technical specifications for the Air Vantage 500 Kubota.

Installation Safety Precautions

Safety guidelines to follow during the installation process.

Location and Ventilation Requirements

Guidelines for selecting an optimal and safe location for the welder.

Storage Instructions

Proper procedures for storing the machine when not in use.

Stacking Limitations

Information regarding the inability to stack Air Vantage 500 Kubota machines.

Angle of Operation Guidelines

Recommendations for operating the machine at various angles.

Lifting Procedures

Safe methods for lifting and handling the welding machine.

High Altitude Operation Considerations

Adjustments for operating the machine at higher altitudes.

High Temperature Operation Considerations

Guidelines for operating the machine in high ambient temperatures.

Towing Recommendations

Advice and factors to consider when towing the equipment.

Vehicle Mounting Guidelines

Instructions for securely mounting the machine onto a vehicle.

Pre-Operation Engine and Compressor Service

Essential checks and services before initial engine and compressor operation.

Engine Coolant Information

Details on coolant type, capacity, and checks for the engine system.

Battery Connection Procedures

Safe steps for connecting and handling the machine's battery.

Muffler Outlet Pipe Installation

Instructions for installing the muffler outlet pipe for exhaust management.

Spark Arrestor Requirements

Information on local regulations and installation of spark arrestors.

Air Cleaner Inlet Hood Installation

Guidance on attaching the air cleaner inlet hood.

Welding Terminals Configuration

How to set the welding terminals for different welding modes.

Welding Output Cables Connection

Steps for routing and connecting welding output cables.

Machine Grounding Requirements

Procedures and warnings for properly grounding the machine.

Remote Control Connections

Details on connecting remote control devices to the welder.

Auxiliary Power Receptacles

Information on the types and capacities of auxiliary power outlets.

Standby Power Connections

Instructions for connecting the machine for standby or emergency power.

Connection to Premises Wiring

Diagram and instructions for connecting the welder to building wiring.

Wire Feeder Connections

Specific connection instructions for various Lincoln Electric wire feeders.

LN-25 Connection

Wiring instructions for connecting the LN-25 wire feeder.

NA-3 Automatic Welding System Connection

Guidance for connecting the NA-3 welding system.

Spool Gun Connection

Instructions for connecting Magnum SC and Prince XL spool guns.

Operation Guide

Operation Safety Precautions

Essential safety rules to follow during machine operation.

General Description of Unit

Overview of the Air Vantage 500 Kubota's features and capabilities.

Auxiliary Power Operation

How to use the machine for auxiliary power generation.

Engine Operation Procedures

Steps for starting, operating, and stopping the engine.

Fueling Instructions

Guidance on safely adding diesel fuel to the machine.

Engine Break-In Period

Recommendations for the initial break-in period of the engine.

Recommended Applications

Overview of suitable applications for welding, air compression, and generation.

Welding Controls Description

Explanation of the various controls on the welding machine.

Digital Output Meters

How to read and interpret the digital meters for output voltage and current.

Weld Mode Selector Switch

Description of the five selectable welding modes.

Arc Control Dial Functionality

How the arc control dial adjusts welding characteristics in different modes.

Weld Output Terminals

Connection points for electrode and work cables.

Ground Stud

Connection point for grounding the machine case to earth ground.

14-Pin Connector Usage

Functionality of the 14-pin connector for wire feeder control cables.

6-Pin Connector Usage

Functionality of the 6-pin connector for optional remote controls.

Weld Terminals Control Switch

Switch to control electrical output to weld terminals.

Wire Feeder Voltmeter Switch

Switch to match wire feeder voltmeter polarity to electrode polarity.

VRD Indicator Lights

Explanation of VRD indicator lights and their meaning.

Engine Controls Overview

Description of various engine control switches and indicators.

Air Compressor Controls

Operation and indicators for the built-in air compressor.

Battery Jump Start Terminals

Details on using the machine for jump-starting vehicles.

Battery Disconnect Switch

Function of the battery disconnect switch for lockout/tagout.

Air Cleaner Service Indicator

Indicator for checking the air cleaner's service life.

Circuit Breakers Protection

Information on circuit breakers protecting various electrical outputs.

Starting the Engine

Step-by-step guide for starting the engine.

Welder Operation Duty Cycle

Explanation of duty cycle and its application to welding.

Electrode Information

Guidance on selecting and using appropriate welding electrodes.

Constant Current (CC-Stick) Welding

Procedures and settings for constant current stick welding.

Downhill Pipe Welding

Techniques and settings for downhill pipe welding applications.

TIG Welding Procedures

Instructions for performing TIG welding using the touch start feature.

Wire Welding-CV Operation

Guidelines for using the CV-WIRE mode with various wire types.

Arc Gouging Procedures

Information on performing arc gouging with the machine.

Paralleling Machine Outputs

Instructions for paralleling multiple machines for combined output.

Auxiliary Power Usage

Guidelines for utilizing the machine's auxiliary power capabilities.

Simultaneous Welding and Power Loads

Information on managing combined welding and auxiliary power loads.

Maintenance Schedule

Maintenance Safety Precautions

Critical safety warnings and procedures before performing maintenance.

Routine and Periodic Maintenance

Daily, weekly, and periodic maintenance tasks for the equipment.

Compressor Maintenance

Maintenance schedule and procedures for the air compressor.

Engine Maintenance Schedule

Recommended maintenance checks and intervals for the engine.

Air Filter Service

Instructions for inspecting, cleaning, and replacing the air filter element.

Engine Air Cleaner Service Instructions

Detailed steps for servicing single and two-stage engine air cleaners.

Engine Oil Change Procedure

Step-by-step guide for draining and refilling engine oil.

Oil Filter Change Procedure

Instructions for safely removing and replacing the engine oil filter.

Air Cleaner Maintenance

Guidance on servicing the air cleaner based on operating conditions.

Cooling System Maintenance

Procedures for checking and maintaining the engine's cooling system.

Fan Belt Tightness Check

How to check and adjust the tension of the fan belt.

Fuel System Maintenance

Instructions for fuel tank filling, bleeding, and filter checks.

Overspeed Hazard and Prevention

Information on maximum idle speed and hazards of tampering with the governor.

Engine Adjustment Guidelines

Information on authorized personnel for engine adjustments.

Battery Maintenance Procedures

Steps for accessing, cleaning, checking, and charging the battery.

Muffler Spark Arrestor Servicing

Procedures for cleaning the internal spark arrestor in the muffler.

Welder/Generator Maintenance

Specific maintenance tasks for the welder and generator components.

GFCI Module Testing and Resetting

Procedure for testing and resetting the GFCI module monthly.

Troubleshooting Guide

How to Use Troubleshooting Guide

Instructions on how to effectively use the troubleshooting section.

Engine Will Not Crank

Diagnosing and resolving issues when the engine fails to crank.

Engine Cranks But Will Not Start

Troubleshooting steps for when the engine cranks but does not start.

Engine Shuts Down Shortly After Starting

Identifying causes for the engine shutting down soon after starting.

Engine Shuts Down Under Load

Diagnosing why the engine shuts down when operating under load.

Engine Runs Rough

Troubleshooting causes for rough engine operation.

Battery Fails to Hold Charge

Identifying issues when the battery does not stay charged.

Engine Will Not Idle Down

Resolving problems where the engine fails to return to low idle speed.

Engine Will Not Go to High Idle

Troubleshooting why the engine does not reach high idle speed.

Engine Does Not Develop Full Power

Diagnosing issues related to reduced engine power.

No Welding Power Output

Steps to take when the welder has no output.

Welder Has Output But No Control

Diagnosing problems with control functionality when welder has output.

Wire Feeder Malfunction

Troubleshooting wire feeder issues when connected via 14-pin connector.

No Auxiliary Power

Identifying causes for the absence of auxiliary power.

Cold Welding Arc Issues

Resolving problems with a cold, unstable, or unsatisfactory welding arc.

No Output in Pipe Mode

Troubleshooting lack of output specifically in Pipe welding mode.

VRD Lights Not Functioning

Diagnosing why the VRD indicator lights are not illuminating.

Connection Diagrams

Engine Welders K867 / K775 / LN-7 Connection Diagram

Wiring diagram for connecting K867/K775 to LN-7 wire feeder.

Engine Welders K867 / LN-8 Connection Diagram

Wiring diagram for connecting K867 to LN-8 wire feeder.

LN-25 Across Arc Connection with K857 Remote Control

Diagram for LN-25 connection with optional K857 remote control.

LN-25 Across Arc Connection with K444-1 Remote Control

Diagram for LN-25 connection with optional K444-1 remote control.

Engine Welders LN-7 Connection Diagram

Wiring diagram for connecting LN-7 wire feeder.

Engine Welders LN-742 Connection Diagram

Wiring diagram for connecting LN-742 wire feeder.

Engine Welders LN-8 Connection Diagram

Wiring diagram for connecting LN-8 wire feeder.

K867 Control Cable Adapter Connection Diagram

Diagram for connecting K867 control cable via adapter.

Spool Gun Connection Diagram

Wiring diagram for connecting K691-10, K488, K487 spool guns.

K930 TIG Module Connection Diagram

Diagram for connecting the K930 TIG module.

K1587-1 Cobramatic Connection Diagram

Wiring diagram for connecting the K1587-1 Cobramatic system.

Dimension Print

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