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Lincoln Electric DH-10 User Manual

Lincoln Electric DH-10
60 pages
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DH-10 Boom or Bench
Operator’s Manual
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Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
IM572-D | Issue D ate 7-Aug
© Lincoln Global, Inc. All Rights Reserved.
For use with machines having Code Numbers:
DH-10 Control - Boom Mount Code 10357, 10830,
DH-10 Drive - Boom Mount Codes 10358, 10359,
10753, 10754,10811,10812, DH-10 Boom Package
Codes 10380, 10495, 10496, and 10517, 10518,
10519, 10757, 10769, 10815, 10770, 10774, 10775,
10776,
Standard - Single Head Drive Codes 10190, 10191,
DH-10 Feeder Double Head - Bench Model Codes
10360, 10361, 10755, 10756, 10813, 10814,
DH-10 Feeder Double Head - Bench Model Codes
11433,11434, 11435, 11436
Register your machine:
www.lincolnelectric.com/register
Authorized Service and Distributor Locator:
www.lincolnelectric.com/locator

Table of Contents

Questions and Answers:

Lincoln Electric DH-10 Specifications

General IconGeneral
BrandLincoln Electric
ModelDH-10
CategoryWelding Accessories
LanguageEnglish

Summary

SAFETY

Electric Shock Can Kill

Essential safety measures to prevent electrical shock hazards during operation and maintenance.

Arc Rays Can Burn

Precautions for protecting eyes and skin from harmful arc radiation and sparks.

Fumes and Gases Can Be Dangerous

Guidelines for managing hazardous welding fumes and gases to ensure safe breathing environments.

Welding and Cutting Sparks Can Cause Fire or Explosion

Safety procedures to mitigate fire and explosion risks from welding sparks and hot materials.

Cylinder May Explode If Damaged

Critical safety instructions for handling and securing compressed gas cylinders to prevent explosions.

For Electrically Powered Equipment

Specific safety instructions for operating and maintaining electrically powered welding equipment.

Pr extac{u}tions de S extac{u}ret extac{e}

General safety precautions in French for operating welding equipment and associated procedures.

INSTALLATION

Technical Specifications

Detailed technical data, dimensions, weight, and temperature ratings for DH-10 units.

Recommended Processes and Equipment

Guidance on compatible welding processes and Lincoln Electric power sources for the DH-10.

Installation of the DH-10 Boom Mount Wire Feeder Components

Instructions for mounting wire drive units onto boom structures for the DH-10 system.

Optional Features Installation

Overview of optional features and their installation procedures, including kits and adapters.

OPERATION

DH-10 Control Switch Setup

Guide to configuring the DH-10 control unit using DIP switches for system components.

Setting the DIP Switches

Detailed instructions for setting DIP switches S1 and S2 for various configurations.

Wire Drive Head Selection

How to set DIP switches for selecting wire drive head type and speed ratio.

Welding Power Source Selection

Instructions for setting DIP switch S1 to match the specific welding power source used.

Explanation of Prompting and Error Messages

Description of various display messages, prompts, and error codes encountered during operation.

MAINTENANCE

Safety Precautions

Critical safety measures to follow before performing any maintenance on the equipment.

TROUBLESHOOTING

How to Use Troubleshooting Guide

Instructions on how to effectively use the guide to diagnose and resolve machine malfunctions.

Rough wire feeding or wire not feeding

Diagnosing issues when wire feed is rough or stopped, but drive rolls are turning.

Variable or "hunting" arc

Troubleshooting steps for an unstable or fluctuating welding arc.

Poor arc striking

Addressing issues like sticking, "blast-offs", porosity, and poor bead appearance.

Motor does not turn when trigger is pulled

Diagnosing why the wire drive motor fails to engage when the gun trigger is pressed.

One side's drive motor does not turn

Troubleshooting when one drive motor is inactive despite arc voltage and gas solenoid operation.

Neither side's drive motor turns

Diagnosing cases where neither drive motor operates, but arc voltage is present.

No control of wire feed speed on one side only

Addressing loss of wire feed speed control on one side while the other functions normally.

No control of wire feed speed on both sides

Troubleshooting when wire feed speed control is lost on both sides of the feeder.

Wire feed motor turns and gas solenoid operates, but no arc voltage is present

Identifying reasons for no arc voltage despite motor and gas solenoid activation.

Speed does not change when weld current flows

Diagnosing why wire feed speed remains constant regardless of weld current changes.

'Er' is displayed on power up

Troubleshooting EEPROM errors that appear upon powering up the unit.

'GLP' is displayed

Diagnosing and resolving Ground Loop Protection faults indicated by 'GLP'.

Wire feeds for a couple seconds, but stops

Addressing issues where wire feed stops prematurely after starting.

Procedure for Replacing PC Boards

Step-by-step instructions for safely replacing printed circuit (PC) boards in the unit.

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