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Lincoln Electric Power Feed 84 User Manual

Lincoln Electric Power Feed 84
53 pages
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IM2060
05/2017
REV01
POWER FEED 84, POWER
FEED 84 DUAL, POWER FEED
84 U.I. CONTROL BOX
OPERATOR’S MANUAL
ENGLISH
THE LINCOLN ELECTRIC COMPANY
22801 St. Clair Ave., Cleveland Ohio 44117-1199 USA
www.lincolnelectric.eu

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Lincoln Electric Power Feed 84 Specifications

General IconGeneral
BrandLincoln Electric
ModelPower Feed 84
CategoryWelding System
LanguageEnglish

Summary

Technical Specifications

Input Voltage and Current

Details input voltage and current specifications for the equipment.

Rated Output @ 40°C

Specifies rated output values at 40°C, including duty cycle and input amperes.

Gearing - Wire Feed Speed Range-Wire Size

Outlines the gearing, wire feed speed range, and compatible wire sizes.

Physical Dimensions

Lists physical dimensions and weight for various components.

Temperature Ranges

Provides operational and storage temperature ranges for the equipment.

Wire Drive Feeder Configurations

Single Wire Drive Feeders

Table detailing model numbers and their configurations for single wire drive feeders.

Dual Wire Drive Feeders

Table detailing model numbers and configurations for dual wire drive feeders.

Control Boxes

Lists control box models and their interface/USB capabilities.

Ready Pack Wire Drive Feeders

Table detailing ready pack wire drive feeder models and configurations.

Electromagnetic Compatibility (EMC)

Reducing Electromagnetic Emissions

Provides guidelines to minimize electromagnetic emissions from the machine.

Warning: Class A Equipment

Warns that Class A equipment is for industrial environments only.

Safety Information

Warning Symbols and Explanations

Explains various warning symbols and their meanings for safe operation.

Electric Shock and EMF Hazards

Details risks of electric shock and potential effects of EMF fields.

Fumes, Gases, Arc Rays, Sparks, and Heat Hazards

Warns about hazards from fumes, gases, arc rays, sparks, and hot materials.

Introduction and Installation

General Physical and Functional Description

Describes the modular design and key features of the Power Feed 84 wire feeder.

Location for Installation

Advises on suitable placement and environmental considerations for the feeder.

Configuration Options

Bench Configurations

Lists configurations where the user interface is mounted directly to the wire drive.

Boom Configurations

Lists configurations where the user interface is in a separate control box.

User Interface Conversion

Explains how to convert between single and dual user interface configurations.

Bench to Boom Conversion

Describes the process of converting a bench feeder to a boom feeder.

User Interface Installation

Wire Drive Interface Removal

Step-by-step instructions for detaching the user interface from the wire drive.

Control Box USB Installation

Details the process of installing a USB interface into the control box.

Component Installation and Adjustment

Installing Drive Rolls

Provides instructions for installing new drive rolls and guides.

Wire Drive Pressure Setting

Explains how to adjust pressure for optimal wire feeding and avoid issues.

Miller Gun Adapter Installation

Instructions for installing gun adapters for Miller systems.

Gun Adapter Installation

Installing Gun Adapters and Guide Tubes

Steps for installing gun adapters, guide tubes, and connecting the gas hose.

Oxo/FastMate Gun Adapter Installation

Rotating the Wire Drive

Instructions on how to loosen and adjust the wire drive for desired position.

Power Feed 84 Setup

Pinion Gear Ratio Selection

Explains how to change the pinion gear for speed or torque adjustment.

Shielding Gas Connection

Step-by-step guide for connecting the shielding gas cylinder and regulator.

Water-Cooled Gun Connections

Instructions for installing the K590-6 water connection kit.

Wire Management and Electrical Setup

Loading Spools of Wire

Instructions for loading spools onto the wire stand and retaining collar.

Coaxial Weld Cable Installation

Details coaxial welding cable construction and usage for specific waveforms.

Wire Reel Stands

Instructions for placing the spindle on different wire reel stands.

Weld Cable Specifications

Coaxial Cable Sizing

Provides recommendations for coaxial cable sizes based on current and length.

Standard Cable Sizing

Recommends standard cable sizes for different currents, duty cycles, and lengths.

Negative Electrode Polarity

Mentions how to select negative polarity welding via the setup menu.

Advanced Welding Operations

Welding with Multiple Arcs

Advises on managing arc blow and interference when using multiple arcs.

Control Cable Types

Describes available ArcLink control cable types for different environments.

Connectors and Symbols

Trigger and ArcLink Connectors

Details pin functions for trigger and ArcLink connectors.

Power Up Sequence and Graphic Symbols

Describes power up sequence and provides a key to graphic symbols.

User Interface Operation

User Interface Layout Overview

Identifies and numbers the various components of the user interface.

Wire Feed Speed/Amps Display and Knob

Explains the use of the left display and knob for WFS or amperage adjustment.

Voltage and Trim Control

Voltage/Trim Display and Knob Functionality

Details how the right display and knob control voltage/trim based on the process.

Process and Gas Flow Control

Pulse Welding Arc Length Control

Describes how 'Trim' controls arc length in pulse welding and its effect.

Gas Flow Sensor Kit Operation

Instructions on how to view gas flow rate and type on the display.

Selecting a Weld Mode

Guides on how to select weld modes using the menu or search function.

Wave Control Features

Arc Force and Pinch Control

Explains Arc Force and Pinch functions for arc characteristics.

Ultimarc and Arc Control for Pulsed MIG

Details Ultimarc and Arc Control for focusing the arc and pulse frequency.

Wave Control and Trigger Selection

Peak Current, Background Current, and Tail Out

Explains Peak Current, Background Current, and Tail Out for arc control.

Trigger Selection (2-Step/4-Step)

How to select between 2-Step and 4-Step trigger types.

2-Step Trigger Operation

Simple 2-Step Trigger Sequence

Explains basic 2-step trigger operation with Start and Crater OFF.

2-Step Trigger Enhancements

Improved 2-Step Trigger with Start/Arc End

Describes tailoring arc start and end with Start/Burnback for better quality.

2-Step Trigger Customization

Customized 2-Step Trigger Functions

Details customized 2-step trigger with start, crater, and burnback functions.

2-Step Trigger Special Considerations

Discusses how trigger response depends on settings like START/CRATER/UPSLOPE.

4-Step Trigger Operation

4-Step Trigger with Trigger Interlock

Explains 4-step trigger with interlock for comfort during long welds.

4-Step Trigger Configuration

Manual Control of Start/Crater with Burnback

Details 4-step trigger with manual control of start, crater, and burnback functions.

Spot Trigger Functionality

Spot Trigger Selection and Conditions

Explains when and how to select the spot trigger and its conditions.

Trigger Sequence Considerations

4-Step Trigger Special Considerations

Discusses trigger response based on timing and START/CRATER settings.

Start Options by Process

Lists available start options like Preflow, Run-in WFS, Start Time, WFS, and Volts.

End Options and Wire Drive Control

End Options by Process

Details end options like Spot Timer, Crater Time, Burnback Time, and Postflow Time.

Wire Drive Selection and Cold Feed

Explains how to select between single or dual wire drives and use Cold Feed.

System Operations

Gas Purge and Gouging Kit Operation

How to activate gas purge and use the gouging kit.

Procedure Memory vs. User Memory

Explains how procedure memory is used during welding vs. user memory.

Parameter Limits and System Limits

Setting Parameter Limits

How limits constrain welding parameters and prevent exceeding values.

System Machine Limits

Lists machine limits for parameters like Wire Feed Speed, Voltage, and Trim.

Memory Management

Enabling/Disabling Limits

How to enable/disable limits for specific memories using the memory button.

USB Operation for Memories

Instructions for loading and saving memories using a USB device.

Set-Up Menu Parameters

Exit Setup Menu

How to exit the setup menu.

Wire Feed Speed Units and Arc Display Mode

Settings for WFS units and the value shown during welding.

Display Options and Recall Memory with Trigger

Choosing display info and enabling memory recall via trigger.

Procedure and Gun Offset Settings

Procedure Change Method

Options for remotely selecting procedures (External Switch, Quick Trigger, Integral Trig Proc).

Gun Offset Adjustment

Procedure for adjusting wire feed speed calibration for push-pull guns.

Gas Control and Gun Behavior

TIG Gas Control and Crater Delay

Controls for TIG gas solenoid and bypassing the crater sequence.

Push-Pull Gun Knob Behavior

Setting how the potentiometer on the push-pull torch behaves.

Remote Control Configuration

Remote Control Type Selection

Options for selecting the type of analog remote control used.

Wire Drive and Error Settings

Wire Drive Gear Ratio and Direction

Selecting wire drive gear ratio and forward direction.

Arc Start/Loss Error Time

Sets time to shut off output if arc isn't established or is lost.

USB and WFS Offset Settings

USB Options for Memory Management

Instructions for loading and saving memories using a USB device.

WFS Offset Adjustment

Allows adjustment of the wire drive roll speed from -5% to +5%.

System Settings and Options

Gas Flow Units and Sense From Studs

Settings for gas flow units and forcing voltage sensing.

Electrode Polarity and Voltage Sense Display

Selecting electrode polarity and viewing voltage sense lead.

Retract Delay, Retract Adjust, and Disable Lockouts

Settings for wire retract and overriding UI lockouts.

Diagnostics and System Information

Test Modes and Diagnostics Access

Enabling test modes and accessing diagnostic options for troubleshooting.

Event, Fatal Logs, and Software/Hardware Versions

Viewing system logs and version information for software and hardware.

IP Address, Power Source Protocol, and Lockouts

Checking IP address, power source protocol, and viewing lockout parameters.

Security and Memory Management

Memory Change Lockout and Button Disable

Controls for memory overwriting and disabling memory buttons.

Mode Select Panel and Setup Menu Lock

Locking mode select panel options and requiring passcode for setup menu.

Set UI Passcode and Clear All Memories

Setting UI passcode and resetting all memories to default.

USB Key Management

USB Options and Prompt Settings

Settings for available USB options and the USB prompt.

USB Key Lock Functionality

Turns the USB-Key lock on or off for the feeder.

Maintenance and Calibration

Gouging Kit Operation

Instructions for installing and using the gouging kit.

General Maintenance Precautions

Safety warnings for performing maintenance or repair operations.

WFS Calibration and Routine Maintenance

Steps for calibrating WFS and performing routine maintenance checks.

Customer Assistance Policy

Lincoln Electric Customer Assistance Policy

Outlines Lincoln Electric's policy regarding customer advice and product responsibility.

Environmental and Service Information

WEEE Compliance and Disposal

Guidance on proper disposal of electrical equipment according to European directives.

Spare Parts and Authorized Service Shops

Information on finding spare parts and authorized service facilities.

Electrical Schematics

Wiring Diagram - Power Feed 84 Wire Drive - Single

Electrical schematic for the single wire drive unit.

Electrical Schematics

Wiring Diagram - Power Feed 84 Wire Drive - 1 Dual

Electrical schematic for the dual wire drive unit (Sheet 1 of 2).

Electrical Schematics

Wiring Diagram - Power Feed 84 Wire Drive - 2 Dual

Electrical schematic for the dual wire drive unit (Sheet 2 of 2).

Electrical Schematics

Wiring Diagram - Power Feed 84 Control Box with USB

Electrical schematic for the control box with USB functionality.

Suggested Accessories

Drive Roll and Wire Guide Kits

Lists various drive roll and wire guide kits for different wire types.

Gun Adapter Kits

Details different gun adapter kits and their compatibility.

Cables

Lists control cable options for connecting user interface and wire drive.

General Accessories

Conduit Bushings, Straightener, and Water Kit

Accessories for conduit, wire straightening, and water connections.

Meter, Lift Bail, and Mounting Brackets

Accessories including a digital meter, lift bail, and mounting brackets.

Wire Reel Stands and Enclosures

Accessories for wire reel stands and enclosures.

Gas Filter, Flow Sensor, and Inlet Bushing

Accessories for gas filtering, flow sensing, and conduit inlet bushing.

Included Accessories with Power Feed 84

Lists standard accessories included with the Power Feed 84.

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