Lister Petter LPW Series - User Manual

LPW/LPWS/LPWX ENGINE
OPEratOrS' HaNdbOOk
ORIGINAL INSTRUCTIONS
15.0 - 29.5 kW | 20.1 - 39.5 bhp
ALPHA SERIES
LPW4
G Build Engine
xed speeds
1500 | 1800 | 3000 | 3600 r/min
LPW4 G Build Engine
1
* Optional items standard on most builds.
OVERVIEW
The G Build engine is specifically designed as a Power
generating engine suitable for use in unregulated
emissions territories. It is durable, reliable and easy
to maintain with oil & filter changes up to 500 hours,
dependant on operational conditions. It is designed
for continuous operation in ambient temperatures up
to 52° (122°F) and a cold start capability down to -32°
(-25.6°F).
Note:
This engine does not comply with Harmonised International Regulated
Emissions Limits.
BASIC ENGINE CHARACTERISTICS
▪ diesel fuelled and approved for operation on biodiesel,
that conforms with ASTM D6751 and EN14214,
concentrations of up to 20%
▪ direct fuel injection
▪ 4 cylinders
▪ liquid cooled
▪ naturally aspirated
DESIGN FEATURES AND EQUIPMENT
▪ inlet and exhaust manifolds*
▪ fuel lift pump
▪ mechanical governing
▪ self-vent fuel system with individual
▪ fuel Injection pumps
▪ fuel lter/agglomerator
▪ thermostatically controlled cooling system with belt
driven coolant pump
▪ radiator with pusher fan and belt guard*
▪ gear driven positive displacement type
▪ lubricating oil pump
▪ spin on full flow lubricating oil filter
▪ high inertia flywheel to SAE J620: 7.5” *
▪ SAE 5 flywheel housing *
▪ 12V Starter motor *
▪ 12V battery charge alternator *
▪ oil pressure and coolant temperature switches *
▪ fuel control solenoid (energised to run)*
▪ skid base packing
▪ operators hand book (English)*
OPTIONAL ITEMS
A range of options are available that allows you to select
a specification that matches your requirements; Please
consult you Lister Petter Power Systems distributor.
P027-08270

Summary

Introduction to Lister Petter Engines

Engine Identification and Serial Numbers

Instructions on how to identify the specific Lister Petter engine model using its serial number.

Lister Petter Engine Safety Precautions

General Safety Guidelines for Engine Operation

Essential safety information and precautions for operating and servicing Lister Petter engines.

Emergency Procedures for Engine Incidents

Steps to take in case of emergencies like fires, including preparedness and communication.

General Engine Operating Precautions

Key safety measures for mounting, cleaning, and operating the engine, avoiding unauthorized modifications.

Personal Safety While Working with Engines

Guidelines for personal protective equipment and avoiding contact with moving or hot engine parts.

Lister Petter Engine Safety Symbols Guide

Chemical Handling Precautions for Engine Fluids

Fuel and High-Pressure Fluid Safety

Precautions for storing fuel, refueling, and avoiding contact with high-pressure fluids.

Fuel System Safety and Maintenance

Battery Safety and Handling

Safety measures for handling batteries, including acid hazards, charging, and preventing short circuits.

Electrical System Safety Precautions

Pre-Start Safety Checks

Essential safety checks to perform before starting the engine, ensuring it is ready for operation.

Pre-Maintenance Safety Procedures

Safety measures to take before starting any maintenance work on the engine or plant.

Lister Petter Engine Operating Instructions

General Engine Operation and Controls

Key Start Procedures for LPW, LPWS, LPWT Engines

Detailed steps for starting LPW(X), LPWS, and LPWT engines using the key start system.

Troubleshooting Engine Start Failures

Procedure to follow if the engine fails to start within the recommended time.

Engine Stopping Procedures

Instructions on how to safely stop the engine, including specific advice for turbocharged engines.

Lister Petter Engine Fluids and Specifications

Fuel Specifications and Types

Lubricating Oil Specifications and Viscosity

Details on required lubricating oil specifications, viscosity grades, and selection criteria.

Recommended Oil Viscosity Grades

Coolant Specifications and System

Coolant Maintenance and Replacement

Routine Maintenance Procedures for Lister Petter Engines

General Routine Maintenance Guidelines

Pre-Maintenance Checks and Considerations

Important considerations and checks before starting any dismantling or maintenance procedure.

Key Maintenance Safety Instructions

Crucial safety instructions to follow before performing any maintenance work on the engine.

Lister Petter Engine Maintenance Schedule

Table outlining the frequency of maintenance tasks based on hours or months of operation.

Lubricating Oil Checks and Changes

Procedures for checking, topping up, draining, and refilling engine lubricating oil.

How to Drain Engine Oil Sump

How to Refill Engine Oil Sump

Changing the Engine Oil Filter

Cooling System Maintenance Procedures

Fuel System Maintenance Procedures

Priming the Fuel System

Changing the Fuel Filter Element

Engine Long-Term Storage Procedures

Returning Stored Engines to Service

Lister Petter Engine Troubleshooting Guide

General Troubleshooting Approach

Method of Fault Diagnosis

Steps to follow for diagnosing engine faults, starting with easiest causes and electrical checks.

Engine Troubleshooting Table

A table listing common engine problems, their causes, and recommended solutions.

Lister Petter Engine Warranty Information

Standard Warranty Coverage Details

Conditions for Valid Warranty

Requirements for maintaining warranty validity, including servicing and parts usage.

Limitations of Engine Warranty

Procedure for Warranty Repairs

Lister Petter LPW Series Specifications