Lister Petter TS3 - User Manual

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TS, TR, TX

Workshop Manual

Edition 12: May 2005 Publication P027-08221

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Questions and Answers

M
mwilsonAug 22, 2025
Why does my Lister Petter Engine have excessive carbon deposits?
- S
  Sarah MeyersAug 22, 2025
  Excessive carbon deposits in your Lister Petter Engine can be caused by several factors. These include a choked air filter, a choked exhaust system, unsuitable fuel, unsuitable lubricating oil, or continuous low or no-load running. To resolve this, dismantle and clean the cap and element of the air filter if it is choked, dismantle and clean the exhaust system if it is choked, use fuel of the correct specification if the fuel is unsuitable, and use oil of the correct viscosity and specification if the lubricating oil is unsuitable. Also, investigate your load management program if the engine is continuously running at a low or no load.
R
Russell HigginsNov 5, 2025
What to do if my Lister Petter Engine is difficult to start?
- P
  Peter FrancoNov 5, 2025
  If your Lister Petter Engine is difficult to start, there could be several reasons. First, ensure you are using the correct starting procedure. Other potential causes include unsuitable lubricating oil (too heavy), incorrect fuel, no fuel in the tank, a choked fuel filter, or an air lock in the fuel system. You might also have water or dirt in the fuel system, a dirty or faulty injector, or a discharged battery. Check the fuel pump solenoid, battery connections, and the fuel pump itself. If the lubricating oil is too heavy, use oil of the correct viscosity and specification; if the fuel is incorrect, use fuel of the correct specification; if there is no fuel, refill the tank; if the fuel filter is choked, replace it; if there is an air lock, check the fuel level and prime the fuel filter; ...

Summary

General Information and Safety

Safety Precautions and Practices

Essential safety measures including handling fluids, personal safety, and protective clothing.

Safety Symbols Identification

Identifies ISO 8999 symbols used by Lister Petter for safety warnings and information.

Engine Identification and Nomenclature

Battery Details and Handling

Engine Servicing and Adjustments

Preliminary Servicing Instructions

Cold Start Aid Procedures

Cylinder Head Servicing

Cylinder Head Clearance Measurement

Valve Removal, Refitting, and Guides

Valve Clearance Adjustment

Procedure for measuring and adjusting valve clearances when the engine is cold.

Fuel Filter and Priming

Fuel Injector Service

Procedures for removing, cleaning, setting, and replacing fuel injectors.

Fuel Pump Service

Governor Modifications and Settings

Details on governor modifications, weight changes, and 'E', 'Q', 'A', 'G' setting procedures.

Speed Adjustment Procedures

Camshaft Service

Cylinder Barrel Service

Piston and Connecting Rod Service

Crankshaft Service

Steps for removing, refitting, and servicing the crankshaft, including bearings and balance weights.

Crankshaft End Float and Bearing Clearance

Methods for measuring and adjusting crankshaft end float and checking bearing clearance.

Crankshaft Main Bearings

Engine Fluids

Lubricating Oil Specifications

Details European and US API oil specifications and classifications for diesel engines.

Fuel Specifications and Recommendations

Specifies approved diesel fuel types and cautions against unsuitable fuels.

Operating Instructions

Preliminary Operating Instructions

Hand Starting Procedure

Step-by-step guide for starting the engine manually using a starting handle.

Electric Starting Procedure

Instructions for starting the engine using electric start systems.

Stopping the Engine

Methods for safely stopping the engine, with and without a fuel control solenoid.

Routine Maintenance

Preliminary Maintenance Instructions

General guidance and warnings for qualified personnel performing routine maintenance.

Maintenance Schedule by Hours

Table detailing routine maintenance tasks based on operating hours.

Spanner Torque Settings

List of component torque settings for various parts of the engine.

Dimensions of Wearing Parts

Specifications for wear limits on key engine components like cylinder bores and piston rings.

TS and TR Wearing Parts Data

Table of initial and clearance dimensions for wearing parts on TS and TR engines.

TX Wearing Parts Data

Table of initial and clearance dimensions for wearing parts on TX engines.

Long Term Storage Procedures

Troubleshooting

Preliminary Troubleshooting Information

Troubleshooting Tables

Lists common engine problems, their causes, and recommended correction methods.

Electrical Wiring Diagrams

Wiring Diagram Key and Cable Colours

Explains diagram symbols, cable identification, colour codes, and terminal designations.

Technical Data

TS Engine Mechanical Data

Presents mechanical specifications, injector settings, and crankcase vacuum for TS engines.

TR Engine Mechanical Data

Presents mechanical specifications, injector settings, and crankcase vacuum for TR engines.

TX Engine Mechanical Data

Presents mechanical specifications, injector settings, and crankcase vacuum for TX engines.

TS Engine Build Specifications

TR Engine Build Specifications

TX Engine Build Specifications

Lister Petter TS3 Specifications

General

Engine Model	TS3
Engine Type	Diesel
Cylinders	3
Configuration	Inline
Aspiration	Naturally aspirated
Displacement	1.5 L
Compression Ratio	22:1
Cooling System	Liquid cooled
Fuel System	Direct injection
Starting System	Electric start
Weight	150 kg
Lubrication System	Forced lubrication