Lister Petter TX2 - User Manual

TS, TR, TX
Workshop Manual
Edition 12: May 2005 Publication P027-08221

Summary

Section 01 General Information

01.1 Safety Precautions and Safe Working Practices

Essential safety guidelines and practices for engine operation and maintenance.

01.2 Safety Symbols

Identification and explanation of ISO 8999 safety symbols used in the manual.

01.5 Battery Details

Section 02 Engine Servicing and Adjustments

02.1 Preliminary Instructions

General instructions and warnings before commencing engine servicing or adjustments.

02.11 The Cylinder Head

Detailed procedures for removing and refitting the cylinder head assembly.

02.12 Cylinder Head Clearance

Method for measuring and adjusting cylinder head clearance using lead wire.

02.13 The Valve Rocker Stub Shafts - TS;TR

02.14 The Valve Rockers - TX

02.15 The Valves

02.18 Valve Clearance

Procedure for measuring and adjusting valve clearances when the engine is cold.

02.23 The Fuel Filter

02.24 Priming the Fuel System

02.26 The Fuel Injector

Procedures for removing, cleaning, setting, and replacing fuel injectors.

02.27 The Fuel Pump

02.28 Fuel Pump Timing

Method for checking and adjusting fuel pump timing using spill timing.

02.30 The Governor

02.31 Setting the Governor

Procedures for setting the governor 'E', 'Q', 'A', and 'G' parameters.

02.32 Governor G Setting and Timing Tables

02.33 Speed Adjustment

02.34 The Engine Controls

02.36 The Camshaft

02.39 The Cylinder Barrel

02.40 The Piston and Connecting Rod

02.43 Main Bearing Housing

02.44 The Crankshaft

Detailed instructions for removing, servicing, and refitting the crankshaft.

02.45 Crankshaft End Float

02.46 Checking Bearing Clearance

02.47 Crankshaft Main Bearings

Section 03 Engine Fluids

03.1 Engine Fluids - Lubricating Oil

Details on European and US API oil specifications and classifications.

03.2 Engine Fluids - Fuel

Fuel specifications, types, and precautions for diesel fuel oil.

Section 04 Operating Instructions

04.1 Preliminary Instructions

General safety and preliminary instructions for engine operation.

04.2 Hand Starting

Step-by-step guide for starting the engine manually using a starting handle.

04.3 Electric Starting

Procedure for starting the engine using electric start systems with keys or buttons.

04.4 Stopping the Engine

Instructions on how to safely stop the engine, with and without a fuel control solenoid.

Section 05 Routine Maintenance

05.1 Preliminary Instructions

General warnings and guidelines for performing routine maintenance tasks.

05.2 Routine Maintenance - Schedule Hours

Scheduled maintenance tasks based on operating hours (daily, 125, 250, 500, 1000, 2000, 6000 hours).

05.03 Spanner Torque Settings

05.5 Dimensions of Wearing Parts

TS, TR Wearing Parts

TX Wearing Parts

Section 06 Troubleshooting

06.1 Preliminary Information

General advice and considerations before troubleshooting engine problems.

06.2 Method of Troubleshooting

Systematic approach to diagnosing and resolving engine issues.

06.03 Troubleshooting Tables

Tables listing common engine problems, their causes, and correction methods.

Section 07 Flywheel Charge Windings

07.1 Charge Windings

Description of Syncro and Nicsa charge winding systems and components.

07.3 Nicsa Charge Windings

Section 08 Electrical Wiring Diagrams

08.01 Wiring Diagrams

Key to wiring diagram components, cable colour codes, and terminal identification.

Section 09 Technical Data

09.1 Engine Mechanical Data - TS

Mechanical specifications for TS engine series, including bore, stroke, compression, and settings.

09.2 Engine Mechanical Data - TR

Mechanical specifications for TR engine series, including bore, stroke, compression, and settings.

09.3 Engine Mechanical Data - TX

Mechanical specifications for TX engine series, including bore, stroke, compression, and settings.

09.4 Builds - TS

09.5 Builds - TR

09.6 Builds - TX

Lister Petter TX2 Specifications

General

Engine Type	Diesel
Number of Cylinders	2
Stroke	80 mm
Fuel System	Indirect Injection
Weight	120 kg
Aspiration	Naturally Aspirated
Compression Ratio	22:1